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Davis-Standard, a global leader in the design and manufacturing of extrusion and converting technology, is proud to announce that its
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Sustainable Machinery Performance and Smart Factory Solutions Brought To You By Davis-Standard at K2022
Davis-Standard will exhibit machinery and process solutions that highlight a commitment to value, innovation, and sustainability during the upcoming K2022 Show in Düsseldorf, Germany, Hall 16 Booth A43. Technology from the Davis-Standard family of companies, including Davis-Standard, Maillefer, Brampton Engineering, Deacro and Thermoforming Systems LLC (TSL), will be shown with an emphasis on customer profitability and performance. Visitors will experience continued developments in extrusion and converting technology focused on a circular economy, energy efficiency, reduced power consumption and minimized waste, as well as a live demonstration of smart factory connectivity.
“As the first K show since 2019, we look forward to engaging with our global customer base and sharing new developments,” said Giovanni Spitale, Davis-Standard President and CEO. “Our exhibit will present a range of technology from Davis-Standard and our heritage brands that reflects marketplace demand and our strong commitment to sustainable manufacturing practices. We also have an intense focus on the lifecycle value of our machinery as reflected in our aftermarket services.”
Davis-Standard has been active since the last K show, and is eager to introduce enhancements and developments to its expansive machinery portfolio. Following is a summary of technology to be shown and/or promoted:
Aftermarket Advantages – Davis-Standard and all portfolio brands offer end-to-end service, parts, and line upgrades to help customers maximize productivity. The company continues to push the envelope with smart factory solutions and connected machinery developments designed to integrate with a customer’s plant to provide real-time monitoring and diagnostic capability. For example, Davis-Standard’s new DS Activ-Check™ platform can be installed on a continuously expanding number of company products (including both Davis-Standard and Maillefer machinery), delivering a powerful suite of analytical tools, cloud and local data storage options, process and equipment technology algorithms. A live demonstration of how customers can benefit from this technology will be given during the show.
SHO Extruder (3.5-inch, 90mm) – Equipped to save space while offering outputs of at least 20 percent versus existing groove feed models, the SHO is engineered with a new gearbox, an optimized feed section, and high-performance, energy-efficient DSB® barrier screw. This is especially beneficial for high-viscosity HDPE applications such as pipe extrusion, where lower melt temperatures, reduced power consumption and improved energy efficiency are paramount.
MXD Extruders – Maillefer’s new MXD series high-performance extruders will be on display in 45mm and 80mm sizes. Besides the two extruders will be three ECH extrusion heads dedicated to three application areas; micro-drip irrigation, blown fiber microduct, and heating and plumbing applications. Downstream equipment will also be shown, featuring the most recent dual coiler and reeler technology with robotized handling capabilities.
Model 4000AG Crosshead – In elastomer, Davis-Standard will promote the Model 4000AG crosshead, which allows for faster start-up times and little scrap. The Model 4000AG incorporates an automatic, servo-driven concentricity and wall thickness adjustment system. This new, proprietary and patent pending, system automatically adjusts core tube/tip assembly to minimize eccentricity, maximize concentricity, and reduce downtime during product changeovers. This automated design has a tapered mandrel and highly engineered flow paths to ensure consistent flow through all speed ranges.
Extrusion Die 510A – Engineered for packaging, cup stock, board and paper, foil, and film applications, the 510A offers simplified operation, improved safety and reduced waste. A short die lip facilitates minimal edge bead, excellent cross profile, and needed flexibility for processing various polymers at changing web widths. The motorized deckling adjustment promotes safe operation, and an optional way-encoder reduces waste during product changeover. The corrosion-resistant chrome nitride surface enables a sharper die exit edge to minimize polymer build-up and increase running time.
Extrusion Laminator – A laboratory-style linear three-roll laminator with a 900mm chill roll will be shown. This design is engineered for a high cooling capacity at high-speed operation, and with a hydraulic linear nip pressure system to support a range of flexible packaging substrates. Advantages include a water-cooled hydraulic actuated take-off roll for gap and contact operation; process rolls with a quick release water connection and simplified roll change function; and a motorized Teflon tape system and belt adjustment for safe, uninterrupted operation.
XP Express® AGT – As the latest addition to Davis-Standard’s roll stand portfolio, this model provides greater automation and process control for sheet extrusion applications. With a space-saving, multi-roll design, processors can take advantage of advanced cooling and polishing, die-to-nip management, web flatness, heat transfer, consistent sheet clarity, and improved performance for low melt-strength resins.*
Feedscrew Display – A single screw extrusion plastication model will show the transformation of raw plastic material into melt as it is pushed to the front of the screw through a rotational action. A single-stage metering screw and single-stage barrier screw will also be displayed. These designs illustrate the mixing quality and efficiency of Davis-Standard’s screw technology in conveying, compressing, and blending melted pellets and color additives into a homogeneous melt stream.
Schedule an appointment with us prior to the show so we ensure ample time for your needs! Click here to get your spot today.
*Disclaimer: This Roll Stand XP Express® – Active Gravity Touch (AGT) is not offered and sold to customers in and from the Federal Republic of Germany at any time in the past and in the future. - Das Walzengerüst XP Express® – Active Gravity Touch (AGT) wird zu keinem Zeitpunkt, weder in der Vergangenheit noch in der Zukunft, einem Kunden in und aus der Bundesrepublik Deutschland angeboten.
Davis-Standard will exhibit machinery and process solutions that highlight a commitment to value, innovation, and sustainability during the upcoming K2022 Show in Düsseldorf, Germany, Hall 16 Booth A43. Technology from the Davis-Standard family of companies, including Davis-Standard, Maillefer, Brampton Engineering, Deacro and Thermoforming Systems LLC (TSL), will be shown with an emphasis on customer profitability and performance. Visitors will experience continued developments in extrusion and converting technology focused on a circular economy, energy efficiency, reduced power consumption and minimized waste, as well as a live demonstration of smart factory connectivity.
“As the first K show since 2019, we look forward to engaging with our global customer base and sharing new developments,” said Giovanni Spitale, Davis-Standard President and CEO. “Our exhibit will present a range of technology from Davis-Standard and our heritage brands that reflects marketplace demand and our strong commitment to sustainable manufacturing practices. We also have an intense focus on the lifecycle value of our machinery as reflected in our aftermarket services.”
Davis-Standard has been active since the last K show, and is eager to introduce enhancements and developments to its expansive machinery portfolio. Following is a summary of technology to be shown and/or promoted:
Aftermarket Advantages – Davis-Standard and all portfolio brands offer end-to-end service, parts, and line upgrades to help customers maximize productivity. The company continues to push the envelope with smart factory solutions and connected machinery developments designed to integrate with a customer’s plant to provide real-time monitoring and diagnostic capability. For example, Davis-Standard’s new DS Activ-Check™ platform can be installed on a continuously expanding number of company products (including both Davis-Standard and Maillefer machinery), delivering a powerful suite of analytical tools, cloud and local data storage options, process and equipment technology algorithms. A live demonstration of how customers can benefit from this technology will be given during the show.
SHO Extruder (3.5-inch, 90mm) – Equipped to save space while offering outputs of at least 20 percent versus existing groove feed models, the SHO is engineered with a new gearbox, an optimized feed section, and high-performance, energy-efficient DSB® barrier screw. This is especially beneficial for high-viscosity HDPE applications such as pipe extrusion, where lower melt temperatures, reduced power consumption and improved energy efficiency are paramount.
MXD Extruders – Maillefer’s new MXD series high-performance extruders will be on display in 45mm and 80mm sizes. Besides the two extruders will be three ECH extrusion heads dedicated to three application areas; micro-drip irrigation, blown fiber microduct, and heating and plumbing applications. Downstream equipment will also be shown, featuring the most recent dual coiler and reeler technology with robotized handling capabilities.
Model 4000AG Crosshead – In elastomer, Davis-Standard will promote the Model 4000AG crosshead, which allows for faster start-up times and little scrap. The Model 4000AG incorporates an automatic, servo-driven concentricity and wall thickness adjustment system. This new, proprietary and patent pending, system automatically adjusts core tube/tip assembly to minimize eccentricity, maximize concentricity, and reduce downtime during product changeovers. This automated design has a tapered mandrel and highly engineered flow paths to ensure consistent flow through all speed ranges.
Extrusion Die 510A – Engineered for packaging, cup stock, board and paper, foil, and film applications, the 510A offers simplified operation, improved safety and reduced waste. A short die lip facilitates minimal edge bead, excellent cross profile, and needed flexibility for processing various polymers at changing web widths. The motorized deckling adjustment promotes safe operation, and an optional way-encoder reduces waste during product changeover. The corrosion-resistant chrome nitride surface enables a sharper die exit edge to minimize polymer build-up and increase running time.
Extrusion Laminator – A laboratory-style linear three-roll laminator with a 900mm chill roll will be shown. This design is engineered for a high cooling capacity at high-speed operation, and with a hydraulic linear nip pressure system to support a range of flexible packaging substrates. Advantages include a water-cooled hydraulic actuated take-off roll for gap and contact operation; process rolls with a quick release water connection and simplified roll change function; and a motorized Teflon tape system and belt adjustment for safe, uninterrupted operation.
XP Express® AGT – As the latest addition to Davis-Standard’s roll stand portfolio, this model provides greater automation and process control for sheet extrusion applications. With a space-saving, multi-roll design, processors can take advantage of advanced cooling and polishing, die-to-nip management, web flatness, heat transfer, consistent sheet clarity, and improved performance for low melt-strength resins.*
Feedscrew Display – A single screw extrusion plastication model will show the transformation of raw plastic material into melt as it is pushed to the front of the screw through a rotational action. A single-stage metering screw and single-stage barrier screw will also be displayed. These designs illustrate the mixing quality and efficiency of Davis-Standard’s screw technology in conveying, compressing, and blending melted pellets and color additives into a homogeneous melt stream.
Schedule an appointment with us prior to the show so we ensure ample time for your needs! Click here to get your spot today.
*Disclaimer: This Roll Stand XP Express® – Active Gravity Touch (AGT) is not offered and sold to customers in and from the Federal Republic of Germany at any time in the past and in the future. - Das Walzengerüst XP Express® – Active Gravity Touch (AGT) wird zu keinem Zeitpunkt, weder in der Vergangenheit noch in der Zukunft, einem Kunden in und aus der Bundesrepublik Deutschland angeboten.July 22, 2022
Christian Eidt Joins Davis-Standard as Chief Information Officer
Davis-Standard is pleased to announce that Christian Eidt has been appointed Chief Information Officer. In his new role, Eidt will be an integral part of Davis-Standard’s senior management team, charged with transforming IT capabilities as the company moves toward an increasingly digital and data-enabled industrial environment. He will be responsible for IT strategy, corporate systems, data and analytics, and cyber security.
“Chris brings a high level of strategic IT leadership and digital transformation expertise to our team,” said Giovanni Spitale, Davis-Standard’s Chief Executive Officer. “We look forward to him directing this new area of focus as we take advantage of systems and technology platforms as powerful business enablers.”
Eidt comes to Davis-Standard from FactSet Research Systems, a leader in financial data and software, where he was senior vice president of strategic planning and business transformation with a focus on product configuration, pricing, quoting, customer sales contract management, and new reporting capabilities. He also has 25 years of experience in the media and advertising industry, serving in multiple finance and technology roles within CBS Corporation and as CIO at OUTFRONT Media. Eidt is a graduate of the Boston College Carroll School of Management.
Davis-Standard is pleased to announce that Christian Eidt has been appointed Chief Information Officer. In his new role, Eidt will be an integral part of Davis-Standard’s senior management team, charged with transforming IT capabilities as the company moves toward an increasingly digital and data-enabled industrial environment. He will be responsible for IT strategy, corporate systems, data and analytics, and cyber security.
“Chris brings a high level of strategic IT leadership and digital transformation expertise to our team,” said Giovanni Spitale, Davis-Standard’s Chief Executive Officer. “We look forward to him directing this new area of focus as we take advantage of systems and technology platforms as powerful business enablers.”
Eidt comes to Davis-Standard from FactSet Research Systems, a leader in financial data and software, where he was senior vice president of strategic planning and business transformation with a focus on product configuration, pricing, quoting, customer sales contract management, and new reporting capabilities. He also has 25 years of experience in the media and advertising industry, serving in multiple finance and technology roles within CBS Corporation and as CIO at OUTFRONT Media. Eidt is a graduate of the Boston College Carroll School of Management.July 21, 2022
Blown film die coating considerations and options – Packaging South Asia Magazine
Read in the magazine here.
For more information on Davis-Standard's blown film machinery, visit here.
July 14, 2022
“Former Davis-Standard head reflects on decades-long career” – Interview with Plastics Machinery & Manufacturing and Jim Murphy
James Murphy is making the transition from president and CEO to vice chairman of the board of directors.
To view the article via PMM website, visit here.
James Murphy is making the transition from president and CEO to vice chairman of the board of directors.
To view the article via PMM website, visit here.
July 7, 2022
Mike Brown Appointed Vice President for Davis-Standard’s Canadian Operations
Davis-Standard is pleased to announce that Mike Brown has been appointed Vice President of Operations – GTA for the company’s Canadian businesses. In his new role, Brown will be responsible for executing the business operating plan, strategy and performance initiatives for Davis-Standard’s Toronto-based subsidiaries.
“Mike joins Davis-Standard with over 25 years of progressive experience in engineering, product management, and global operating roles with equipment and processing companies,” said Dan Guthrie, Davis-Standard’s Chief Operating Officer. “We look forward to him leading our Brampton Engineering, Deacro, and Gamma companies to reach our strategic growth goals synchronized with the Surpass global operating principles and our Davis-Standard vision statement.”
Brown comes to Davis-Standard from Gillette/Procter & Gamble, where he was operations manager for their injection and extrusion operations. Having also worked at Edwards Vacuum, Avox Systems, Milacron and Quality Metalcraft, he has extensive experience in transforming businesses in terms of profitability, safety, aftermarket services, lean manufacturing, and footprint utilization. Brown holds a Bachelor of Science in mechanical engineering and a Master of Science in manufacturing engineering from Worchester Polytechnic Institute, and a Master in Business Administration from Babson College.
For more information about Brampton Engineering, visit: https://be-ca.com/
For more information about Deacro, visit: https://www.deacro.com/
For more information about Gamma Machinery, visit: http://www.gamma-machinery.com/
If you have questions, inquiries, or need to speak with Mike Brown, contact us here!
Davis-Standard is pleased to announce that Mike Brown has been appointed Vice President of Operations – GTA for the company’s Canadian businesses. In his new role, Brown will be responsible for executing the business operating plan, strategy and performance initiatives for Davis-Standard’s Toronto-based subsidiaries.
“Mike joins Davis-Standard with over 25 years of progressive experience in engineering, product management, and global operating roles with equipment and processing companies,” said Dan Guthrie, Davis-Standard’s Chief Operating Officer. “We look forward to him leading our Brampton Engineering, Deacro, and Gamma companies to reach our strategic growth goals synchronized with the Surpass global operating principles and our Davis-Standard vision statement.”
Brown comes to Davis-Standard from Gillette/Procter & Gamble, where he was operations manager for their injection and extrusion operations. Having also worked at Edwards Vacuum, Avox Systems, Milacron and Quality Metalcraft, he has extensive experience in transforming businesses in terms of profitability, safety, aftermarket services, lean manufacturing, and footprint utilization. Brown holds a Bachelor of Science in mechanical engineering and a Master of Science in manufacturing engineering from Worchester Polytechnic Institute, and a Master in Business Administration from Babson College.
For more information about Brampton Engineering, visit: https://be-ca.com/
For more information about Deacro, visit: https://www.deacro.com/
For more information about Gamma Machinery, visit: http://www.gamma-machinery.com/
If you have questions, inquiries, or need to speak with Mike Brown, contact us here!June 29, 2022
Go Digital, Work Better | Plastics Engineering Magazine
SPE Publication, May Issue
Article written by Nancy D. Lamontagne (SPE)
June 22, 2022
Davis-Standard Patents Advanced Web Transfer Device
Davis-Standard is pleased to announce the U.S. patent for a new web transfer device that eliminates waste while simplifying web transfers. This unique design reflects the collaborative efforts of Michael Hitsman, Brian Ouderkirk and Lawrence Fraser. It is available on Davis-Standard multiple turret winders used in continuous web processes where the web delivery and core transfer assembly have one or more core receiving structures.
“Zero speed transfers are challenging due to many types of sensitive webs run on this type of line,” explained Lawrence Fraser, Senior Mechanical Project Engineer. “The new device grips the tail of the old roll and the tail of the new, while cutting the web, pasting it, and ironing it onto the prepared core. Essentially, we’ve used a bump-paste concept to improve the web cutting and transferring process from a full core to a new core. Not only does this design reduce expensive material waste, but it produces uniform leading and trailing edges to improve web quality.”
The transfer device features a web transfer assembly configured to receive a web from the web delivery assembly while also communicating with the core transfer assembly. The web transfer assembly includes a frame and lay-on roll as well as a vacuum hood, each adjustable relative to the frame. The vacuum hood has a cutting device mounted inside with one or more force-holding surfaces configured to releasably hold a portion of the web. These surfaces move relative to the frame and core receiving structures while making contact with the core receiving structures to transfer the web. The versatility of this device makes it possible for processors to manage webs consisting of paper, paperboard and non-paper products, such as film and polyethylene.
“Creativity and innovation are at the heart of Davis-Standard’s business endeavors and a lifeblood of our organization,” said Richard Pastor, Vice President of Operations for Davis-Standard’s N.Y. facility. “This patent is a visible and tangible representation of how we continually seek solutions that improve customer processes and profitability. I would like to congratulate our team on this achievement.”
Contact us for more information about Davis-Standard’s new web transfer device.
For more information about Davis-Standard’s winding capabilities, visit us here.
[video width="1920" height="1080" mp4="https://davis-standard.com/DS_wordpress/wp-content/uploads/2022/06/DS-Web-Transfer-Technology_YouTube.mp4"][/video]
Davis-Standard is pleased to announce the U.S. patent for a new web transfer device that eliminates waste while simplifying web transfers. This unique design reflects the collaborative efforts of Michael Hitsman, Brian Ouderkirk and Lawrence Fraser. It is available on Davis-Standard multiple turret winders used in continuous web processes where the web delivery and core transfer assembly have one or more core receiving structures.
“Zero speed transfers are challenging due to many types of sensitive webs run on this type of line,” explained Lawrence Fraser, Senior Mechanical Project Engineer. “The new device grips the tail of the old roll and the tail of the new, while cutting the web, pasting it, and ironing it onto the prepared core. Essentially, we’ve used a bump-paste concept to improve the web cutting and transferring process from a full core to a new core. Not only does this design reduce expensive material waste, but it produces uniform leading and trailing edges to improve web quality.”
The transfer device features a web transfer assembly configured to receive a web from the web delivery assembly while also communicating with the core transfer assembly. The web transfer assembly includes a frame and lay-on roll as well as a vacuum hood, each adjustable relative to the frame. The vacuum hood has a cutting device mounted inside with one or more force-holding surfaces configured to releasably hold a portion of the web. These surfaces move relative to the frame and core receiving structures while making contact with the core receiving structures to transfer the web. The versatility of this device makes it possible for processors to manage webs consisting of paper, paperboard and non-paper products, such as film and polyethylene.
“Creativity and innovation are at the heart of Davis-Standard’s business endeavors and a lifeblood of our organization,” said Richard Pastor, Vice President of Operations for Davis-Standard’s N.Y. facility. “This patent is a visible and tangible representation of how we continually seek solutions that improve customer processes and profitability. I would like to congratulate our team on this achievement.”
Contact us for more information about Davis-Standard’s new web transfer device.
For more information about Davis-Standard’s winding capabilities, visit us here.
[video width="1920" height="1080" mp4="https://davis-standard.com/DS_wordpress/wp-content/uploads/2022/06/DS-Web-Transfer-Technology_YouTube.mp4"][/video]
June 8, 2022
Davis-Standard Introduces Next-Generation Gear Reducer
Davis-Standard is pleased to introduce its next-generation gear reducer. This sleek new design represents a commitment to customer feedback, field experience, and technical engineering while building upon the robust performance synonymous with Davis-Standard gear reducers. The new reducer fulfills a variety of extrusion requirements, including those with high and low torque, speeds and extrusion pressures. It can also accommodate the DS Activ-Check™ system, Davis-Standard’s Industry 4.0 platform for continuous monitoring, preventative maintenance and mobile alerts.
“Our next-generation reducer represents strategic engineering and the application of cumulative knowledge to deliver greater functionality without compromising performance,” said Gary Peacock, Davis-Standard’s director of engineering. “We’ve improved all major components and packaged them in a redesigned housing. We already have hundreds of extruders fitted with the new reducer in the field. Customers across all Davis-Standard applications are pleased with the results.”
The new gear reducer is available in five different dimensions and capacities for extruders ranging from 2 inches (50mm) to 6.5 inches (165mm) in size. Following is a summary of advantages:
Horizontal and vertical orientations – The horizontal orientation is a good fit for belt-driven machines and/or low centerlines. This allows for a range of belt drives, versatile feedscrew timing, and adaptability to direct-coupled drives. The vertical housing arrangement is designed for direct-coupled and narrow footprint machines. It allows for tight positioning of extruders used in multilayer processes.
Cooling and lubrication – There are two cooling and lubrication options based on housing style and customer requirements. These include oil bath lubrication and partial immersion/forced lubrication.
Gears and roller bearings – Case-hardened precision ground helical gearing is available in a wide range of gear reduction ratios to suit process requirements. New to this reducer series are spherical roller thrust bearings which absorb the axial process load and provide a self-centering, compact design with superior low-friction characteristics.
Radial shaft seals – All reducers are fitted with high-quality, spring-loaded radial shaft seals to contain lubrication oil and exclude contaminants.
Felt excluder – A felt ring excluder has been added to the front output shaft to protect the shaft and seal from abrasion and extend seal life.
Housing design – Durable cast iron construction provides quiet operation and minimal vibration. Large inspection ports simplify viewing of gear tooth condition, and a non-vented, bullet-type oil sight check eliminates the potential for leakage. Large oil fill ports allow for easier filling, while a low point drain port enables complete draining. A front thrust shaft cover completely encloses the reducer housing, allowing for more precision seal-to-shaft alignment.
Retrofitting to older machines – There are many opportunities to retrofit the Next Gen gearcase to older extruders. Please contact Davis-Standard’s Aftermarket team to see if this applies to your existing machines.
For more information about the new gear reducer, contact marketing or visit our contact us page to submit your inquiry.
Davis-Standard is pleased to introduce its next-generation gear reducer. This sleek new design represents a commitment to customer feedback, field experience, and technical engineering while building upon the robust performance synonymous with Davis-Standard gear reducers. The new reducer fulfills a variety of extrusion requirements, including those with high and low torque, speeds and extrusion pressures. It can also accommodate the DS Activ-Check™ system, Davis-Standard’s Industry 4.0 platform for continuous monitoring, preventative maintenance and mobile alerts.
“Our next-generation reducer represents strategic engineering and the application of cumulative knowledge to deliver greater functionality without compromising performance,” said Gary Peacock, Davis-Standard’s director of engineering. “We’ve improved all major components and packaged them in a redesigned housing. We already have hundreds of extruders fitted with the new reducer in the field. Customers across all Davis-Standard applications are pleased with the results.”
The new gear reducer is available in five different dimensions and capacities for extruders ranging from 2 inches (50mm) to 6.5 inches (165mm) in size. Following is a summary of advantages:
Horizontal and vertical orientations – The horizontal orientation is a good fit for belt-driven machines and/or low centerlines. This allows for a range of belt drives, versatile feedscrew timing, and adaptability to direct-coupled drives. The vertical housing arrangement is designed for direct-coupled and narrow footprint machines. It allows for tight positioning of extruders used in multilayer processes.
Cooling and lubrication – There are two cooling and lubrication options based on housing style and customer requirements. These include oil bath lubrication and partial immersion/forced lubrication.
Gears and roller bearings – Case-hardened precision ground helical gearing is available in a wide range of gear reduction ratios to suit process requirements. New to this reducer series are spherical roller thrust bearings which absorb the axial process load and provide a self-centering, compact design with superior low-friction characteristics.
Radial shaft seals – All reducers are fitted with high-quality, spring-loaded radial shaft seals to contain lubrication oil and exclude contaminants.
Felt excluder – A felt ring excluder has been added to the front output shaft to protect the shaft and seal from abrasion and extend seal life.
Housing design – Durable cast iron construction provides quiet operation and minimal vibration. Large inspection ports simplify viewing of gear tooth condition, and a non-vented, bullet-type oil sight check eliminates the potential for leakage. Large oil fill ports allow for easier filling, while a low point drain port enables complete draining. A front thrust shaft cover completely encloses the reducer housing, allowing for more precision seal-to-shaft alignment.
Retrofitting to older machines – There are many opportunities to retrofit the Next Gen gearcase to older extruders. Please contact Davis-Standard’s Aftermarket team to see if this applies to your existing machines.
For more information about the new gear reducer, contact marketing or visit our contact us page to submit your inquiry.
May 26, 2022
Markus Lehmann Appointed Area Sales Manager
Davis-Standard is pleased to announce that Markus Lehmann has been appointed area sales manager, representing Davis-Standard’s German subsidiary ER-WE-PA GmbH. In his new role, Markus will be responsible for capital equipment and converting machinery sales in Austria, Denmark, Germany, Italy, Portugal, Switzerland and the United Kingdom, as well as the Benelux, Middle Eastern and Scandinavian regions.
Markus brings more than 28 years of experience to this position, having worked at Reinhardt Technik GmbH, Atlas Converting, Kampf, Nordson, Stepah Technology BV and EMG Automation GmbH, among others. He has extensive technical knowledge in supporting customers with solutions-based technology that promotes efficiency, high outputs, and sustainability goals. Markus has a degree in mechanical and industrial engineering from the University of applied science in Cologne, Germany.
For more information about Davis-Standard’s converting machinery capabilities visit here.
Davis-Standard is pleased to announce that Markus Lehmann has been appointed area sales manager, representing Davis-Standard’s German subsidiary ER-WE-PA GmbH. In his new role, Markus will be responsible for capital equipment and converting machinery sales in Austria, Denmark, Germany, Italy, Portugal, Switzerland and the United Kingdom, as well as the Benelux, Middle Eastern and Scandinavian regions.
Markus brings more than 28 years of experience to this position, having worked at Reinhardt Technik GmbH, Atlas Converting, Kampf, Nordson, Stepah Technology BV and EMG Automation GmbH, among others. He has extensive technical knowledge in supporting customers with solutions-based technology that promotes efficiency, high outputs, and sustainability goals. Markus has a degree in mechanical and industrial engineering from the University of applied science in Cologne, Germany.
For more information about Davis-Standard’s converting machinery capabilities visit here.May 6, 2022
Davis-Standard to Promote Coating & Slitter Rewinder Expertise at Converter’s Expo
[caption id="attachment_4899" align="alignnone" width="525"]
Superior technology for optically clear window film from Davis-Standard.[/caption]
Davis-Standard will promote the company’s liquid and extrusion coating machinery at booth #111 during Converter’s Expo, April 26 – 27, at Lambeau Field Atrium in Green Bay, Wisc. The complementary portfolio of Deacro Industries, a Davis-Standard Company, will be featured at booth #112. Davis-Standard will highlight standard and tailored liquid coating lines for window and paint protection, specialty products, PSA and silicone release liners, and inline and offline unwind and winding options for diverse applications.
With more than 50 standard and custom liquid coating machinery options, Davis-Standard assists customers with achieving desired output and quality characteristics for their products. Applications include tapes and labels, silicone-coating products, paint protection films (PPF), and specialty coating markets. Davis-Standard can address low to high-speed applications, narrow and wide applications, simple lines with a dedicated coater, as well as complex coating lines with multiple cartridge coaters. In addition, equipment audits are available to upgrade existing machine configurations for processing a range of materials used in film and flexible packaging, construction, automotive, and medical applications.
In the growing area of PPF, Davis-Standard offers a complete system with both extrusion and solution coating components. This system utilizes Davis-Standard’s versatile Series 4000 cartridge coater with advanced drying and laminating technology, and winding and unwinding capabilities for producing high-quality PPF films. Other system advantages include: a dual-direction turret unwind/splicer; turret stripper winder; coater enclosure; dual-direction turret winder and roll changer; and Integrator PRO supervisory control.
For extrusion coating and laminating processes, Davis-Standard engineers laboratory-size systems for R&D all the way up to five-meter-wide systems for diverse applications. Each is designed to address precision gauge control, splice speed, simplified changeovers, better adhesion properties, high-speed transfer, and operator safety. All equipment, including extruders, controls, coaters and laminators, winders and unwinders, is engineered for reliability, minimal waste and consistent performance. Expertise in automatic profile control (APC), deckle and die design, multi-coating, web handling, transfer unwinds and winders supports customer profitability.
To accommodate an existing carriage or platform structure, Davis-Standard’s CHP extruder provides a smaller footprint and lighter weight machine option. Customers benefit from a space-saving retrofit or coextrusion addition in order to boost outputs and line speed. This includes efficient mixing capabilities for a low melt temperature and output rates that are 80 to 100 percent higher than current alternatives.
Deacro’s slitter rewinder machinery is widely used for applications in food packaging, medical packaging, industrial products, pressure-sensitive labels, and others. This includes salvage rewinders, slitter rewinders, turret slitters, and core cutters. Unique to Deacro are roll lock differential air shafts, closed-loop rewind tension control and auto core placement to improve processing efficiency. Deacro also excels in automation to reduce set-up times, minimizing roll loading times between finished sets, simplify maintenance, and streamline roll packaging. Existing manual slitter rewinders can be upgraded with automated technology to improve performance.
One of Davis-Standard’s most exciting developments is the launch of its DS Activ-Check™ system. DS Activ-Check™ is an Industry 4.0 platform for continuous monitoring, preventative maintenance, and mobile alerts. DS Activ-Check™ uses analytical tools based on long-term cloud data storage, along with process and equipment technology algorithms, to help management and production teams identify and improve product quality and line productivity.
Click here for more information about extrusion and liquid coating equipment options prior to the show. For Deacro Industries, visit https://www.deacro.com/.
Superior technology for optically clear window film from Davis-Standard.[/caption]
Davis-Standard will promote the company’s liquid and extrusion coating machinery at booth #111 during Converter’s Expo, April 26 – 27, at Lambeau Field Atrium in Green Bay, Wisc. The complementary portfolio of Deacro Industries, a Davis-Standard Company, will be featured at booth #112. Davis-Standard will highlight standard and tailored liquid coating lines for window and paint protection, specialty products, PSA and silicone release liners, and inline and offline unwind and winding options for diverse applications.
With more than 50 standard and custom liquid coating machinery options, Davis-Standard assists customers with achieving desired output and quality characteristics for their products. Applications include tapes and labels, silicone-coating products, paint protection films (PPF), and specialty coating markets. Davis-Standard can address low to high-speed applications, narrow and wide applications, simple lines with a dedicated coater, as well as complex coating lines with multiple cartridge coaters. In addition, equipment audits are available to upgrade existing machine configurations for processing a range of materials used in film and flexible packaging, construction, automotive, and medical applications.
In the growing area of PPF, Davis-Standard offers a complete system with both extrusion and solution coating components. This system utilizes Davis-Standard’s versatile Series 4000 cartridge coater with advanced drying and laminating technology, and winding and unwinding capabilities for producing high-quality PPF films. Other system advantages include: a dual-direction turret unwind/splicer; turret stripper winder; coater enclosure; dual-direction turret winder and roll changer; and Integrator PRO supervisory control.
For extrusion coating and laminating processes, Davis-Standard engineers laboratory-size systems for R&D all the way up to five-meter-wide systems for diverse applications. Each is designed to address precision gauge control, splice speed, simplified changeovers, better adhesion properties, high-speed transfer, and operator safety. All equipment, including extruders, controls, coaters and laminators, winders and unwinders, is engineered for reliability, minimal waste and consistent performance. Expertise in automatic profile control (APC), deckle and die design, multi-coating, web handling, transfer unwinds and winders supports customer profitability.
To accommodate an existing carriage or platform structure, Davis-Standard’s CHP extruder provides a smaller footprint and lighter weight machine option. Customers benefit from a space-saving retrofit or coextrusion addition in order to boost outputs and line speed. This includes efficient mixing capabilities for a low melt temperature and output rates that are 80 to 100 percent higher than current alternatives.
Deacro’s slitter rewinder machinery is widely used for applications in food packaging, medical packaging, industrial products, pressure-sensitive labels, and others. This includes salvage rewinders, slitter rewinders, turret slitters, and core cutters. Unique to Deacro are roll lock differential air shafts, closed-loop rewind tension control and auto core placement to improve processing efficiency. Deacro also excels in automation to reduce set-up times, minimizing roll loading times between finished sets, simplify maintenance, and streamline roll packaging. Existing manual slitter rewinders can be upgraded with automated technology to improve performance.
One of Davis-Standard’s most exciting developments is the launch of its DS Activ-Check™ system. DS Activ-Check™ is an Industry 4.0 platform for continuous monitoring, preventative maintenance, and mobile alerts. DS Activ-Check™ uses analytical tools based on long-term cloud data storage, along with process and equipment technology algorithms, to help management and production teams identify and improve product quality and line productivity.
Click here for more information about extrusion and liquid coating equipment options prior to the show. For Deacro Industries, visit https://www.deacro.com/.
April 19, 2022
Davis-Standard at WAI Operations Summit and Wire Expo
Davis-Standard is pleased to exhibit at the WAI Operations Summit and Wire Expo at booth #704, June 7-8, in Dallas, Texas. The company will highlight wire and cable solutions that support applications in the aerospace, automotive, power cable, construction, and communication industries. This includes aerial cable, building wire, coaxial and composite cable, video pair cable, CATV, THHN and THWN products.
Davis-Standard’s wire and cable industry leadership spans more than seven decades. Wire and cable equipment is engineered according to customer specifications, including extruders, payoffs and take-ups, accumulators, cooling systems, and capstans. This includes complete machinery solutions for high-temperature aerospace wire, low-voltage automotive cables, fiber optic cables and ducts that improve connectivity, and high-output applications involving multi-layer constructions such as nylon over PVC, among others. Requirements for line speed, conductor type, insulating materials, wall thickness range, and outside diameter are addressed with technical expertise and consistent results. Feedscrew and control technology, extruder efficiency, single reel shaftless payoffs, dual flyer payoffs, multi-pass and belt wrap capstans, and dual reel take-ups are a few examples of how Davis-Standard supports customer profitability. These capabilities are further augmented by the extensive equipment portfolio offered by Maillefer, a Davis-Standard company.
One of Davis-Standard’s latest developments is the launch of its DS Activ-Check™ system. DS Activ-Check™ is an Industry 4.0 platform for continuous monitoring, preventative maintenance, and mobile alerts. DS Activ-Check™ uses analytical tools based on long-term cloud data storage, along with process and equipment technology algorithms, to help management and production teams identify and improve product quality and line productivity. The use of digital transformation to strengthen operations has shown significant potential in the extrusion sector, including wire and cable processes.
For information prior to the show
Davis-Standard is pleased to exhibit at the WAI Operations Summit and Wire Expo at booth #704, June 7-8, in Dallas, Texas. The company will highlight wire and cable solutions that support applications in the aerospace, automotive, power cable, construction, and communication industries. This includes aerial cable, building wire, coaxial and composite cable, video pair cable, CATV, THHN and THWN products.
Davis-Standard’s wire and cable industry leadership spans more than seven decades. Wire and cable equipment is engineered according to customer specifications, including extruders, payoffs and take-ups, accumulators, cooling systems, and capstans. This includes complete machinery solutions for high-temperature aerospace wire, low-voltage automotive cables, fiber optic cables and ducts that improve connectivity, and high-output applications involving multi-layer constructions such as nylon over PVC, among others. Requirements for line speed, conductor type, insulating materials, wall thickness range, and outside diameter are addressed with technical expertise and consistent results. Feedscrew and control technology, extruder efficiency, single reel shaftless payoffs, dual flyer payoffs, multi-pass and belt wrap capstans, and dual reel take-ups are a few examples of how Davis-Standard supports customer profitability. These capabilities are further augmented by the extensive equipment portfolio offered by Maillefer, a Davis-Standard company.
One of Davis-Standard’s latest developments is the launch of its DS Activ-Check™ system. DS Activ-Check™ is an Industry 4.0 platform for continuous monitoring, preventative maintenance, and mobile alerts. DS Activ-Check™ uses analytical tools based on long-term cloud data storage, along with process and equipment technology algorithms, to help management and production teams identify and improve product quality and line productivity. The use of digital transformation to strengthen operations has shown significant potential in the extrusion sector, including wire and cable processes.
For information prior to the show
April 12, 2022
Lou Piffer to Present at TAPPI 2022 Flex-Pack Conference
Lou Piffer of Davis-Standard will present two papers during the TAPPI 2022 International Flexible Packaging and Extrusion Division Conference, April 10 – 13, in Austin, Texas. Piffer, a senior sales engineer and specialist in cast film and extrusion coating, will present during sessions 9 and 10 during the conference.
Piffer’s presentation during session 9 on Tuesday, April 12, is entitled “Polymers: Films and Extrusion Coating Lines.” This paper encompasses the work of industry expert Dragan Djordjevic from the 1990s and is part of the session’s focus on timeless technical insights. The presentation will cover standard rheology variables such as melt index, molecular weight distribution, density, and side-chain branching. The variables will be reviewed not only as an academic quality, but from the perspective of how a unique combination permits viable processing on a cast film or extrusion coating line. This includes a discussion on determining important end-use properties in the melt and solid-state of the resin.
His presentation during session 10 on Wednesday, April 13, is entitled “Extrusion Coating versus Adhesive Lamination – A Comparison Study.” This paper builds upon Piffer’s earlier work entitled “Extrusion Coating in an Adhesive Lamination World,” to further examine the advantages and disadvantages of both processes for specific structures. He will outline various requirements for an acceptable structure and discuss how those features can be maintained when running an adhesive lamination structure using the extrusion coating process.
To see the full conference agenda, visit https://events.tappiflexible.org/program/technical-program/
Lou Piffer of Davis-Standard will present two papers during the TAPPI 2022 International Flexible Packaging and Extrusion Division Conference, April 10 – 13, in Austin, Texas. Piffer, a senior sales engineer and specialist in cast film and extrusion coating, will present during sessions 9 and 10 during the conference.
Piffer’s presentation during session 9 on Tuesday, April 12, is entitled “Polymers: Films and Extrusion Coating Lines.” This paper encompasses the work of industry expert Dragan Djordjevic from the 1990s and is part of the session’s focus on timeless technical insights. The presentation will cover standard rheology variables such as melt index, molecular weight distribution, density, and side-chain branching. The variables will be reviewed not only as an academic quality, but from the perspective of how a unique combination permits viable processing on a cast film or extrusion coating line. This includes a discussion on determining important end-use properties in the melt and solid-state of the resin.
His presentation during session 10 on Wednesday, April 13, is entitled “Extrusion Coating versus Adhesive Lamination – A Comparison Study.” This paper builds upon Piffer’s earlier work entitled “Extrusion Coating in an Adhesive Lamination World,” to further examine the advantages and disadvantages of both processes for specific structures. He will outline various requirements for an acceptable structure and discuss how those features can be maintained when running an adhesive lamination structure using the extrusion coating process.
To see the full conference agenda, visit https://events.tappiflexible.org/program/technical-program/
April 5, 2022