April 26th, 2018

Process Controls

Flexible and Customized Extrusion Control Solutions for Every Process

  • DS-eTPC touch-screen control
  • DS-Tablet hand-held operator interface

The brain of the extruder drives your operation and smarter process controls make a huge impact on the bottom line. That is why every system in Davis-Standard’s full line of process controls is operator-friendly, efficient and reliable. From discrete to full supervisory control, our control systems are engineered in-house to ensure quality and value.

The signature EPIC III® and Integrator controls, the portable DS-Tablet and affordable DS-eVUE are just a few of our technologies that take the guesswork out of your extrusion operation. Davis-Standard’s proven systems do the thinking for you about systems integration, temperature control and process controls.

How can we help you?

  • EPIC III® extrusion process controls
  • DS-eVUE process controls
  • DS-eTPC touch-screen control
  • DS-Tablet hand-held operator interface
  • ReACT support system
  • MACO® 6500RS extrusion control technology
EPIC III®

Davis-Standard's EPIC III® is an advanced Windows®-based touch screen extrusion process control system offering complete plant management and process control capabilities. Advantages include:

  • Adaptable and expandable touch screen displays
  • Supervisory features: event logging, customized reports, SQC, historical trending, maintenance/troubleshooting, pressure set-up and more
  • Partial and complete line overview, detailed extruder data, recipe creation/storage, etc.
  • iFIX™ SCADA software for Windows®
  • ControlLogix™ PLC platform (optional Siemens S-7)
  • Connectivity solutions for remote data access via laptop and Web browsing
  • Object linking and embedding for process control
  • A multiple-level security system to protect set-up functions and accessibility
  • Network capability for remote monitoring of multiple systems
  • Available DVD writer and removable hard drive for secure system data back-ups
DS-eVUE

The DS-eVUE combines many features of the EPIC III® with the low-cost requirements of previous HMI applications. Features include:

  • 15-inch widescreen
  • Graphics overview
  • Reports
  • Trending
  • Event log
  • Data collection
  • WEB interface (2 concurrent users)
  • Email notifications
  • FDA-21 Part 11 ready
  • Electronic signatures
DS-eTPC

The DS-eTPC (touch panel control) offers comprehensive integrated touch-screen control with attractive pricing. Advantages include:

  • Coordinated line drive control (standard feature)
  • Operator friendly design
  • Cold start inhibit
  • High and high-high alarms for each pressure point
  • Recipe creation and storage
  • Provision for system networking to a supervisory computer via Ethernet LAN
  • Pre-configured and engineered levels with added temperature and line control options
  • Optional closed loop pressure control for melt pump operation, additional line drive and heat zones
  • Optional line drive
DS-Tablet

Davis-Standard’s hand-held operator interface – the DS Tablet – is a convenient option available with the EPIC III® (iFIX) system. It features:

  • 10.4-inch touch-screen
  • Wireless connection to EPIC III®
  • Windows embedded software
  • Docking station, USB ports, charger, and solid-state drive
  • Rugged design for industrial environment
  • Operator access functions while in areas not practical for typical OCS locations
  • Concurrent remote viewing of EPIC III® on office PC with Internet Explorer®

Other advantages of the DS Tablet include:

  • A process control screen similar to the EPIC III®
  • Temperature screens to change set-point
  • Line control screens to change drive set-points
  • Ability to create, select and view historical trend groups (historical data is stored on the EPIC III®)
  • Viewing and acknowledgment of new and current alarm settings
  • Print reports at the EPIC III®
  • Security for engineer, supervisor and operator groups
ReACT Support System

Using the ReACT support system customers can enjoy high-speed remote troubleshooting support from Davis-Standard via a secure Internet connection. This system provides real-time viewing and control of EPIC III® screens and PLC systems without affecting the current application. It also provides a faster response to customer needs regarding EPIC III®/PLC controls or process issues.

  • Uses standard Internet Explorer®
  • Service is intended for troubleshooting and process support
  • Works using a third hard drive, which is connected by the customer when support is needed
MACO® 6500RSE

This cost-effective system, an upgrade from the MACO® 6500RS introduced in 2005, is available for retrofit to existing systems. It offers a number of enhancements including screen updates nearly three times faster than older systems. The Operator’s Graphical User Interface has been upgraded to Wonderware® 8.0 and Windows® XP Professional that communicate with the PLC over two separate servers instead of one. This allows for transmission of set points over one server while values are transmitted over another, saving time and improving functionality.

Other significant upgrades include machine screens in several languages, an upgraded setpoint change log to track changes made by the machine operators, a Statistical Process Control program to continuously track 34 items each cycle, and a recipe “save” function to verify recipe names and eliminate the potential for lost recipes. A new “Heat Soak” feature reduces the chances for a cold start-up by requiring machines to be above the low-temperature alarm for at least two hours before the extruder and head tooling programming hydraulics will run. In addition, now both the PLC and Operator’s Station have an uninterruptible power supply to keep them from shutting off during momentary power failures.

As with the MACO® 6500RS, this system includes closed-loop synchronous shoot/fill, adaptive speed control and a PLC ladder logic that can be viewed in real time. Davis-Standard also offers a range of on-site training programs as well as 24/7 telephone service. Especially advantageous is the availability of real-time computer-direct machine service through the Internet.