In an effort to continually improve system productivity through smarter technology, Davis-Standard has introduced the Model 3000A (automatic) crosshead for rubber hose applications. As overhead costs for labor, energy and materials put pressure on the margins, it is essential to have faster, more versatile equipment to merge economics with sustainability. The Model 3000A crosshead is an example of this technology, enabling hose manufacturers to reduce scrap and attain faster start-up times for smaller lots. Material savings, quick product changes, simplified maintenance, reduced scrap and improved quality equate to competitive efficiency.

“Every component on the Model 3000A is engineered to improve processing while providing cost savings,” said Joe Wnuk, Vice President, Davis-Standard Elastomer and Profile Systems. “There are production advantages when the crosshead is used as part of a fully integrated and automated elastomer line, or when used separately as a second step in the manufacturing process. In many cases, the return on investment can be realized in less than a year.”

The Model 3000A incorporates an automatic, servo-driven concentricity adjustment system. This new, proprietary system allows for adjustment of the core tube/tip assembly with a simple, accurate joystick control. This enables the operator to easily minimize eccentricity, maximize concentricity, and reduce downtime during product changeovers. In addition, the servo drives enable monitoring and adjustments throughout the run to account for lot-to-lot variations, day/night variations, and corrections for gum space adjustments. A hydraulic pump system is not necessary and the compact design does not require hoses.

Additional features such as a tapered mandrel and highly engineered flow paths ensure consistent flow through all speed ranges. The thrust bearing supported core tube/pin assembly enables wall thickness modification under pressure without interruption. Die adjusting screws are located in removable inserts to protect the body from thread damage. A larger surface area in the water jacket improves heat transfer efficiency. Models are available to accommodate 2-inch (50mm), 3-inch (76mm), 4.5-inch (102mm) and 5.5-inch (140mm) diameter braids.

Wnuk added, “One of the best features of this automatic design is the precision adjustment. This contributes to material savings due to tighter tolerances within specifications. This is especially valuable with frequent product and dimension changes, which are becoming more and more common in the industry. We look forward to seeing the benefits of the crosshead for customers worldwide.”

Davis-Standard’s Aftermarket group is available to review your existing elastomer line to determine how the new Model 3000A crosshead can improve your efficiency and bottom line. Wendell Whipple, Vice President, Global Aftermarket Sales, said “In addition to new lines the Model 3000A crosshead can be integrated into an existing line. In most cases, existing Model 2000 crossheads may be upgraded with this new automatic technology”. Contact us today to inquire on this upgrade.

For more information about Davis-Standard’s elastomer capabilities for hose production, visit https://davis-standard.com/extrusion_system/elastomer/.

For more information about Davis-Standard’s Aftermarket services, visit https://davis-standard.com/service-support/parts-and-upgrades/

Davis-Standard, LLC announced today that it has acquired Deacro Industries, Ltd (“Deacro”) of Mississauga, Ontario. Deacro (www.deacro.com) designs, manufactures and assembles high-performance slitting, rewinding and roll handling equipment for the converting process of paper, film and foil materials.

“Deacro is a market leader in high-performance slitting and rewinding equipment technology for flexible packaging applications and we are excited to welcome their dedicated team to Davis-Standard,” said Jim Murphy, Davis-Standard President and CEO. Murphy added “We are enthusiastic about this opportunity with Deacro; our organizations share a common focus on providing our customers solutions, service and technology.”

Clarence Beishuizen, President of Deacro Industries Ltd., remarked on transaction.

“We are very pleased to join Davis-Standard, an organization that shares our business values and long-standing reputation as a global leader in the industry,” he said. “With Davis-Standard we have a partner that is committed to our customers, employees and advancing technology. Deacro will continue to operate and serve its customers as before and we are enthusiastic about our opportunities with Davis-Standard.”

Murphy concluded with, “This is an exciting day for both organizations as we begin our future together.”

Photo caption: Pictured is Deacro’s Model T800 duplex twin-turret slitter, which provides unloading of finished rolls and core set-up while simultaneously running web.

Davis-Standard will begin its 2020 tradeshow season in Moscow, Russia, at Interplastica, January 28 – 31. Located in booth #22C32, representatives from Davis-Standard’s subsidiaries in Germany and the United Kingdom will be available to discuss technology for blown film, cast film, extrusion coating, foam, profile and sheet applications. The company will specifically focus on its dsX^™ product line for packaging applications, which provides processing versatility, timely delivery and competitive pricing. Examples of this technology include the dsX^™ 400 aseptic packaging line and dsX flex-pack^™ 300S flexible packaging line. Davis-Standard will also promote its high output blown film capabilities.   

The dsX 400 aseptic packaging line is a pre-engineered triplex extrusion coating and laminating line for paper, aluminum foils and/or films used in aseptic packaging applications. It is designed for a working width range of 700 to 1,350mm, a mechanical design speeds up to 450 meters per minute, and processing speeds up to 400 meters per minute. This line is also equipped with automatic unwind and rewind splicers for speed and efficiency. This is a single-source system with Davis-Standard supplying extruders, feedscrews and extrusion dies to support customer requirements.

The dsX flex-pack 300S flexible packaging line is built for cost-sensitive flexible packaging applications. Proven components and a pre-configured, adaptable machine configuration make this system ideal for converters, printing companies, multi-national companies and start-ups. It can support web widths from 650 to 1,350mm and process line speeds up to 300 meters per minute for paper, film and aluminum foils with direct gravure primer coating and coextrusion coating lamination stations. Hallmarks of this line include consistent end-product quality, greater uptime and productivity, reduced waste and application versatility.

Davis-Standard supplies complete blown film systems to support monolayer processes as well as complex multi-layer applications with film structures up to 11 layers. Component upgrades are available to improve existing blown film production for lay-flat widths from one to 10 meters. Blown film systems feature the latest extrusion and screw technology, die and air ring developments, and options for film handling and winding to support optimal and cost-effective processing based on application.

For more information prior to Interplastica visit www.davis-standard.com.

PHOTO CAPTION: dsX flex-pack 300S

Davis-Standard will promote its global equipment platform at Plast Eurasia in Istanbul, December 4 – 7, 2019, alongside the company’s representative in Turkey, ÖZHANMAK DIŞ TİCARET VE PAZARLAMA LTD ŞTİ in Hall 2, Stand 220. Davis-Standard and ÖZHANMAK representatives will be available to discuss technology and provide information using various displays representing machine lines for cast film, extrusion coating, blown film, tubing and sheet applications. The team will also promote aftermarket services, extruder and control options, and feedscrew technology. Examples include:

Aftermarket Capabilities – Davis-Standard’s ability to service equipment for nearly every extrusion and converting application, including non-Davis-Standard brands, is one of the company’s greatest advantages. This includes an extensive spare parts inventory, timely 24/7-customer service, global technical capabilities, and rebuild and retrofit services.

Cast Film – Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8μ to 13μ (31-to 51-gauge) at high speeds.

Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.

Specific to CPP films, Davis-Standard offers the horizontal ironing roll winder. This winder has an adjustable ironing roll which allows the converter to control the amount of air introduced into the winding roll, substantially reducing “tin canning,” a common issue when running CPP.

Extrusion Coating – Davis-Standard offers a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.

An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 1,500 fpm (450 mpm) machines is enabling many regional converters to distinguish themselves from the competition

Blown Film – Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, geomembrane, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require enhanced clarity and flexibility, Davis-Standard offers the Aquafrost^® water-quench system. Other options include industry-leading Vector^® air rings, spacing between these 3 sentences looks off here DSB^® feedscrew designs, and Streamlined Coextrusion Die (SCD^®), Optiflow and Vertex dies, each designed to process specific films.

Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs. 

Super Blue_® Extruder – This high-efficiency extruder offers advantages in price, performance and fast delivery. The Super Blue is equipped with preferred features including a low noise, high-torque double reduction gearbox; cast aluminum finned heaters bolted to the barrel; an AC drive and motor; and a high capacity air-cooling system. It has been an effective option for pipe and profile, sheet, fiber and specialty system processes, among others.

MEDD Extruder – A compact extruder, the MEDD is optimized for cleanroom environments with a replaceable feed section liner and direct drive technology for greater efficiency and materials flexibility. Davis-Standard offers a high-tech melt pump system to maximize stability when processing sensitive materials. Davis-Standard supports applications for Alternate Polymer^®, microbore tubing, multi-lumen and catheter tubing, endotracheal and tracheotomy tubing, radio-opaque tubing, bubble tube, taper tube, pipette tubing and multi-layer tubing, among others. Medical tubing systems support extruder outputs up to 700 pounds per hour (315kg/hr) and line speeds up to 800 feet per minute (240 mpm) for a range of materials including PLA, PLLA, PEEK, FPVC, polyurethane, nylon, PEBAX and FEP.

Sheet Extrusion – Davis-Standard supplies complete systems and components to support the packaging and industrial sectors. One recent development is the DS-Helibar^® extruder. This extruder is the next generation in Davis-Standard’s groove feed extruder offering. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has been shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. These are especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount. As a complement to its sheet extrusion technology, Davis-Standard offers thermoforming equipment to the food packaging industry via Thermoforming Systems LLC (TSL), a recent addition to the Davis-Standard brand.

For more information prior to Plast Eurasia visit www.davis-standard.com.

Multilayer film leader Vishakha Polyfab will become the first processor in India to add Brampton Engineering’s AquaFrost^® water-quenched blown film technology. Vishakha Polyfab has been a longtime Brampton customer, installing India’s first seven and nine-layer barrier blown film line. With the addition of the water-quenching system, the company will be able to improve film clarity and thermoformability, balance orientation, and increase processing versatility with fewer resins.

“We have worked with Vishakha Polyfab for almost 20 years in supplying equipment solutions to address their needs,” said David Kerfoot of Brampton Engineering, A Davis-Standard Company. “Our close and productive collaboration has enabled us to grow together and advance multi-layer film technology in the region. We look forward to their continued success in leading the film packaging market in India and beyond.”

India’s packaging sector has grown exponentially and is one of the most sought after barrier film manufacturing markets in the world.

For more information about the AquaFrost system, visit www.be-ca.com. For more information about Davis-Standard, visit www.davis-standard.com.

Photo Caption: In commemoration of India’s first AquaFrost^® system, Davis-Standard’s President and CEO, Jim Murphy, Brampton Engineering’s Executive Vice President, Gary Hughes, and Vice President, David Kerfoot, present an award to Vishakha Polyfab, CEO, Jigish Doshi, along with Akshat Doshi and Ankit Doshi on October 18, 2019 at K2019 in Dusseldorf, Germany.

Davis-Standard is pleased to report that participation at K2019 resulted in sales over $17 million USD. The new orders represent the full spectrum of Davis-Standard’s product lines, including orders for pipe and tube systems, blown film systems and coating and lamination systems. In addition to complete lines, there are several developing projects for equipment and technology upgrades to existing product lines.

“Our K booth exceeded expectations with productive customer meetings, new sales and promising leads,” said Jim Murphy, Davis-Standard President and CEO. “Our brand message ‘Where your ideas take shape’ has resonated with customers as we work to build and promote sustainable solutions that support the circular economy. We anticipate additional business as a result of K in the months ahead.”

This was the first time Davis-Standard exhibited at K with the newest members of its global brand, Maillefer, Brampton Engineering and TSL. Each has added a new dimension to Davis-Standard’s robust line of equipment and aftermarket services.

For more information about Davis-Standard, please click here.

There is no such thing as retirement for an industry legend like Duane Smith. After 47 accomplished years, Smith recently announced he’ll be transitioning into a part-time role from his current position of process manager, web handling and specialty winding at Davis-Standard. Even with a reduced schedule, Smith will continue to support Davis-Standard’s technical leadership, deliver technical presentations and training classes, and continue his consulting work on web handling and winding.

“I find great joy in making new discoveries and sharing knowledge,” said Smith. “I am passionate about our industry and grateful for the opportunities I’ve had to work with so many outstanding colleagues and peers over the years.” He added, “Even though I am pulling back into semi-retirement, I look forward to continued collaboration in advancing web handling and winding techniques to improve processes.”

Smith is well known throughout the global paper, film and nonwoven industries for his technical knowledge, leadership and involvement in TAPPI (Technical Association of the Pulp and Paper Industry). Among his most notable achievements are two winding patents, over 85 technical presentations, numerous published articles, and two books published through TAPPI Press. His second book and most substantial work is the Ultimate Roll and Web Defect Trouble Shooting Guide. He has received two TAPPI technical awards, including the coveted Rohm & Haas Prize and has been named a TAPPI Fellow by the TAPPI Board of Directors for his technical and service contributions to the industry. Smith has also been honored by the Society of Plastic Engineers (SPE) awarding him the SPE Certificate of Recognition for significant contributions made to the Society and the plastic industry.

“Duane Smith is an enthusiastic and motivated innovator who has worked tirelessly to advance web handling and winding best practices worldwide,” said Jim Murphy, Davis-Standard President and CEO. “We congratulate him on going part-time and are grateful to continue to have him as resource in the years to come. We know his work is far from finished!”

For a list of Smith’s technical papers and other informative technical resources, please visit https://davis-standard.com/resource-center. Once you are registered, you will have access to all of these materials.

Davis-Standard is pleased to announce that four children of Davis-Standard employees recently earned scholarships through the Wire and Cable Industry Suppliers Association (WCISA). The organization awarded a total of 10 scholarships worth over $3,000 in a competitive field of applicants. The four Davis-Standard students honored were Abel Keeley, Abigail Christman, Camille Stevenson and Nadine Dickter. Following is background on each.

Abel Keeley, a National Merit Finalist, is attending the Rose-Hulman Institute of Technology in Terre Haute, Indiana. He is studying electrical engineering with a focus on medical, military and consumer applications. Keeley has always been drawn to engineering, successfully building a custom computer in ninth grade. He is interested in designing improved safety systems and devices that support day-to-day activities for persons with disabilities, and systems to help businesses improve efficiencies.

Abigail Christman is attending the University of Pittsburgh in Pittsburgh, Pennsylvania, where she is studying chemistry and pharmacy. Christman graduated in the top five percent of her high school class and was very involved with marching band, YMCA, school organizations and clubs. She has continued her involvement with music as a member of Pittsburgh’s marching band. Her goal is to one day work in a hospital setting with pediatric patients.

Camille Stevenson is studying neuroscience at the University of Rochester in Rochester, New York. She was valedictorian of her class, a three-sport athlete, musician and leader in several school clubs and organizations. Stevenson is a firm believer in community involvement and transformative leadership. This has led to her career goal of becoming a neurodegenerative researcher to support those with diseases such as Alzheimer’s and Parkinson’s.

Nadine Dickter is a junior at Hobart and William Smith Colleges in Geneva, New York, where she is pursuing a degree in chemistry and minor in public policy and women’s studies. Dickter worked in the engineering and manufacturing industry over the summer, providing greater insight into the daily application and role of chemistry in the workplace. Upon graduation, she plans to attend graduate school and achieve a Ph.D. in chemistry and work in the extrusion industry.

“We are very proud of each of these students; their accomplishments and aspirations,” said John Zachow, Davis-Standard’s Vice President of Wire and Cable and WCISA member. “They are part of our Davis-Standard family, and we’ve had the privilege of watching them grow into successful adults. We’re excited about their futures and the impact they will make within their chosen career fields.”

WCISA is a nonprofit corporate membership association with over 100 North American suppliers of machinery, materials and accessories used for making all types of wire and cable. Members are based in or have an established subsidiary in North America. WCISA’s mission is to promote its members’ products and services by providing its members with representation, networking, social opportunities and services at wire and cable trade events and conferences.

For more information about WCISA, visit wcisaonline.org. For more information about Davis-Standard, visit www.davis-standard.com.

Davis-Standard’s German subsidiary ER-WE-PA GmbH is pleased to announce its “Fit-4-Future” alignment to better support customers worldwide. Under this structure, ER-WE-PA will focus on being the product line leader for aseptic packaging machinery within the Davis-Standard organization, while also offering winding systems (winding and unwinding), liquid and adhesive coating systems and aftermarket capabilities. This will enable the company to leverage global resources and product expertise offered by Davis-Standard’s global network while providing innovative solutions that support customer growth.

“The converting side of the business has always been a strength at ER-WE-PA,” said Michael Krämer, Managing Director at ER-WE-PA GmbH. “By focusing on these areas, we can take advantage of proven technologies while also ensuring regionalized access to Davis-Standard aftermarket and support resources. We are also equipped with an excellent leadership team to deliver results.”

Below you will find the new contacts according to the new structure:

Michael Krämer – Managing Director

Michael Krämer has been Managing Director of ER-WE-PA GmbH since January 1, 2019. His plastics industry leadership in the U.S. and Germany has delivered global prospects and valuable knowledge.

André Schlapp – Head of Operations

With more than 30 years of experience at ER-WE-PA. André Schlapp is now responsible for engineering, procurement and after-sales services.

Michael Schröder – Head of Sales / Product and Project Management

Michael Schröder is responsible for sales in Europe, the Middle East and Africa, as well as product and project management. He has more than 43 years of professional experience in extrusion machinery at ER-WE-PA.

André Warth – Area Sales Manager, Europe

André Warth is responsible for sales in Europe. He has more than 23 years of experience in the distribution of beverage carton packaging systems.

For more information, visit www.davis-standard.com