News

Recent News

Elevate Control Functionality with DS-XEL
Davis-Standard is pleased to announce the release of its DS-XEL control system. This system, which replaces mature discrete controls, implements
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“MEDD”ical Extruder Aids Impossible at Vesta Thermoplastics
For Vesta Thermoplastics, a Lubrizol Life Science Health (LLS Health) Company, extruding the impossible is a daily endeavor. However, Davis-Standard’s
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Davis-Standard Introduces Integrator PRO+™ Control Upgrade
Davis-Standard is pleased to announce the release of its Integrator PRO+™ control upgrade for cast film, extrusion coating, and aqueous
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Davis-Standard Launches Global Sustainability Initiative
Davis-Standard is pleased to announce the formation of a global sustainability initiative that prioritizes resource conservation and supports circular economy
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Past News

Davis-Standard Readies for International Elastomer Conference
Davis-Standard will showcase elastomer solutions and support services at Booth #1533 during the International Elastomer Conference, October 4 – 7, in Pittsburg, Penn. Davis-Standard’s new Model 4000AG fully automated crosshead for elastomer hose applications will be exhibited along with the company’s DSREV extruder, and Uth roll-ex® gear pump/strainer system with a two-roll feeder (TRF). An aftermarket representative will be available to discuss feedscrew services, spare parts, extruder rebuilds, process control upgrades, and other options for improved processing. In addition, Davis-Standard will discuss the technical cell at its facility in Pawcatuck to support R&D for hose, automotive seals, and architectural applications as well as processes requiring in-line straining and pressure stabilization. The Model 4000AG is based on Davis-Standard’s successful fleet of manual Model 2000, 3000, and auto 3000A crossheads. This latest design provides closed-loop, stepper-driven automatic control of tube concentricity and wall thickness in a hands-free, low-maintenance package. Hose producers can improve product dimensional qualities while safely increasing material savings during start-up and product size changeovers. More consistent hose, minimized scrap, and ease of operation all equate to considerable cost savings and safer manufacturing practices. The Model 4000AG is also beneficial from the perspective of operational safety and user-friendliness. For concentricity adjustment, operators use a joystick instead of wrenches. Wall thickness modifications are stepper-driven, eliminating the need for hand tools and intrusive thickness measuring devices. The crosshead also features an HMI touchscreen interface to streamline functionality and operation. Many existing Model 2000 and 3000 heads can be retrofitted to take advantage of the Model 4000AG automated design features. The DSREV extruder is Davis-Standard’s flagship design. It is a preconfigured machine with feedscrew and head zone direct-injection temperature control units, a compact base, and simplified cooling and wiring systems. Other advantages include touch-screen controls, process data acquisition, and easily accessible machine components. When this technology is coupled with the Uth gear pump, processors can isolate high pressure and achieve pressure stabilization. The gear pump is equipped with a Uth two-roll feeder (TRF) to be used as a stand-alone device for fine mesh straining or for cold feeding. Other advantages include improved filtration, reduced material retention time, and a small footprint for easy integration into existing lines. For more information prior to the show or to schedule an appointment to meet with one of our sales team members, contact us today.
Interview with Plastics in Packaging and Zach Ament, “Remote control”
Want to learn more about Davis-Standard aftermarket? Visit our aftermarket webpage. Or, contact us if you have any questions, looking for an upgrade, or need spare parts.
Interview with Plastics in Packaging and Thermoforming Systems LLC, “On top form”
Want to learn more about Thermoforming Systems LLC products? Visit the TSL website!
Davis-Standard’s Pawcatuck Plant Celebrates 365 Days Injury-Free
[caption id="attachment_6136" align="alignnone" width="525"] Davis-Standard’s Connecticut Safety Committee[/caption] Davis-Standard is pleased to announce that its largest manufacturing facility in Pawcatuck, Conn., recently celebrated 365 days without a lost-time injury accident. This tremendous milestone follows the first priority in our SURPASS operational system, which is Safety. All of the credit in reaching this milestone goes to the hard work of our fully empowered safety committee and the employees in Pawcatuck. Davis-Standard’s COO, Dan Guthrie said, “empowering all employees to work safely, participate in training sessions, conduct area inspections, sharing global toolbox talk lessons learned, and a continuous desire to put safety first are the major contributors leading to this milestone.” Mike Newhall, Vice President of Manufacturing, said, “maintaining an injury-free workplace at all of our locations is a top priority. The safety manager in Pawcatuck, Ryan Steele, has invested a lot of time and energy into several initiatives that are making a significant difference.” Ryan said, “this milestone is validation of the Safety Committee’s dedication and the commitment by all of our employees to achieve daily standards of excellence. We will continue to be diligent with the goal of celebrating this milestone at every Davis-Standard manufacturing facility worldwide.” Check out Davis-Standard's bi-weekly safety tips on LinkedIn.
Davis-Standard’s Elastomer Solutions at RubberTech China
Davis-Standard, LLC will market elastomer extrusion solutions encompassing product capabilities and support services at booth #1A113 during RubberTech China, October 20-22, in Shanghai. The exhibit will highlight innovative solutions including the new model 4000AG (automatic) crosshead as well as the company’s expanded manufacturing space at Davis-Standard (Suzhou) Machinery Co., Ltd. “We look forward to reconnecting with our customer base in Asia and beyond,” said Joe Wnuk, Vice President of Davis-Standard Elastomer and Profile Systems. “Now more than ever, it’s important to look at best practices in terms of equipment performance, employee safety, innovative products, and supply chain efficiencies. We are eager to work collaboratively with customers to develop and support solutions specific to the Asian marketplace.” Davis-Standard engineers elastomer equipment for the production of tires, automotive hoses, adhesives and sealants, recreational equipment, construction, and medical applications. Elastomer-specific technology is designed for efficiency and performance, including the DSREV extruder and the company’s latest crosshead design, the Model 4000AG crosshead for rubber hose applications. This crosshead helps reduce scrap and accelerate start-up times for smaller lots. The results in material savings, quick product changes, simplified maintenance, and improved quality are significant. In addition, a hydraulic pump system is not needed, and the compact design does not require hoses.   According to Wnuk, “One of the best features of this automatic design is the precision adjustment, which contributes to material savings due to tighter tolerances within specifications. This is especially valuable with frequent product and dimension changes, which are becoming more common.” The DSREV extruder has a patented pneumatic roll feed system for a uniform and consistent feed rate, electric heating and water-cooling for quicker response times, and feedscrews that maximize output and minimize scorch. Using a gear pump, processors can isolate high pressure and achieve pressure stabilization. Davis-Standard’s gear pump is equipped with a two-roll feeder (TRF) for cold feeding or to be used as a stand-alone device for fine mesh straining. Other advantages include improved filtration, reduced material retention time, and a smaller footprint to integrate into existing lines. This is all supported by Davis-Standard (Suzhou) Machinery, Co., Ltd., which is central to the company’s regional presence in Asia. Developments in machine building and assembly, inventory and aftermarket services, field service engineering, and installation at customer sites have been essential to supporting customers. Davis-Standard’s Suzhou facility also achieved ISO 9001:2015 certification, validating processes across the board, internally and externally. This serves as a benchmark for the company’s commitment to operational quality and process improvement. Contact us to schedule an appointment at the show! Or view more information about our elastomer extrusion systems, here.
Jay Baxter Joins Davis-Standard’s Converting Systems Team
[caption id="attachment_6117" align="alignleft" width="300"] Jay Baxter[/caption] Davis-Standard is pleased to announce that Jay Baxter has been appointed to Commercial Product Director – Liquid Coating. Baxter will be responsible for growing Davis-Standard’s global business in liquid coating and will support strategic initiatives. Baxter comes to Davis-Standard from Neenah, Inc. (formerly Neenah Paper) where he was marketing director, managing a team responsible for technical papers including sandpaper, masking tape, medical packaging and sensitive labels. He also spent 18 years with Kimberly-Clark in a variety of roles including sales, marketing, purchasing, operations, and process engineering at the staff level and within non-woven fabric mills. “We are pleased to have Jay’s range of experience and knowledge as we expand our reach in liquid coating applications,” said Danis Roy, Davis-Standard Vice President of Sales, Films and Flexible Packaging. “One of his first projects as a new process engineer was to purchase and install Davis-Standard feedscrews. He understands the paper and nonwovens market and Davis-Standard equipment capabilities, which will serve our customers well as they pursue quality, efficiency, and profitability.” Baxter has a bachelor’s of science degree in chemical engineering and a master’s in business administration. He has been a member of the National Air Filtration Association, Pressure Sensitive Tape Council (PSTC), European Adhesive Tape Association (AFERA), Federation of European Producers of Abrasives (FEPA), and is a founding member of the Healthcare Plastics Recycling Council. Click here for more information about Davis-Standard’s liquid coating capabilities.
Joe Guigli Promoted to Vice President, Aftermarket Sales
[caption id="attachment_6110" align="alignleft" width="300"] Joe Guigli[/caption] Davis-Standard is pleased to announce that Joe Guigli has been promoted to Vice President, Aftermarket Sales – North America. Joe will lead a dedicated team to advance customer service goals, field sales coverage, and improve market penetration throughout the United States and Canada. Guigli brings more than 13 years of Davis-Standard experience to his position having held various leadership roles including regional sales manager, inside aftermarket sales, and product manager. He will build and manage an expanded aftermarket field sales team that will better serve Davis-Standard’s broad customer base with dedicated personnel for each territory. In addition, Davis-Standard is seeking candidates for coverage in three new regions, which include the West, upper Midwest, and Northeast/Canada. “Joe’s aftermarket expertise and leadership of a dedicated team better positions us to provide resources and support to customers,” said Zachary Ament, Executive Vice President of Davis-Standard. “North America continues to be a strong and growing market for us. Providing customers with aftermarket products that improve operational efficiency, application development, and other profitability-driven goals is essential. Those interested in joining the North American team, please visit our careers page. For more information about Davis-Standard’s aftermarket services, click here.
Davis-Standard’s New MEDD Design Defines Sleek Operability
Davis-Standard is pleased to announce the launch of its upgraded MEDD extruder design for medical tubing applications. The sleek new design builds upon the first MEDD model to simplify extruder cleaning, maintenance, and operator accessibility. The MEDD is Davis-Standard’s signature extruder for tight-tolerance medical tubing applications, including microbore, multi-lumen, and catheter tubing. Operational advantages include a compact footprint, interchangeable barrel assembly, linear machine movement, a replaceable feed section liner, Windows® PLC control system, and the capacity to process a broad range of thermoplastic materials and high-temperature resins. “The new MEDD design is essentially a more sophisticated version of our first model,” explained Kevin Dipollino, Senior Product Manager for Davis-Standard’s Pipe, Profile and Tubing business. “The electrical enclosure/machine base and cigar hood are now stainless steel to provide smoother surfaces for easier cleaning. In addition, we improved cable management throughout with specified cable lengths, cable storage, defined cable routing, and an improved configuration. We also added access flip-down doors for easy access to simplify material draining and accessibility when changing the barrel.”   The ability to quickly change barrels for faster material change over or different diameter barrels is a significant benefit of the MEDD. This extruder design has a horizontal slide to easily move the motor and barrel section to mate to the customer downstream and a cantilevered feature at the front of the extruder for loading and unloading the barrel onto a cart during changeovers. Additionally, the new model also has a bidirectional hood vent to improve air circulation. The MEDD is available in three product ranges,  ¾  – 1 inch, 1 – 1.25 inches, and 1.25 – 1.5 inches. In addition, Davis-Standard’s state-of-the-art Technical Center in Connecticut, which is equipped with our MEDD extruders, is also available for all your R&D needs. We have options for making parts for proof-of-concept, experimenting with new resins, conducting materials development, and testing equipment prior to making large capital investments. Davis-Standard’s engineering team can also customize your feedscrew design based on your process specifications. For more information about the MEDD extruder, Davis-Standard’s capabilities, or to book a lab trial for medical tubing, click here to contact us.
Davis-Standard to Showcase New Design MEDD Extruder at Plastec West
[caption id="attachment_6002" align="alignnone" width="525"] The sleek new MEDD design reflects medical industry expectations with all components completely encased and stainless steel surfaces throughout.[/caption] Davis-Standard, LLC will exhibit its upgraded MEDD (Medical Extruder Direct Drive) extruder design while running a swab stick line at booth 4024 during Plastec West in Anaheim, Calif., August 10 – 12, 2021. The new MEDD design reflects medical industry expectations with components encased and stainless steel surfaces throughout for ease of cleaning. The running line will feature a 1-inch (25mm) MEDD along with DS-eVUE controls, a Conair vacuum tank, puller/cutter and blowoff conveyor, as well as a Guill Tool die and Zumbach gauging system. The sleek new MEDD design merges high-performance with cleanroom convenience. Stainless steel electrical enclosures, hoods and guards make for easy cleaning and a compact footprint. Cable management is improved with an enclosed plug plate area at the front of the machine including an access door, as well as a cable divider above the front door for wire bundling and separation. Specific to the extruder, there are provisions for cable routing, a bi-directional hood vent, and access doors to enclose the feed section cooling and material drain port. The access doors on both sides of the barrel allow the operator easy access for quick removal and changeover of the barrel assembly. Processors can take advantage of various MEDD models with interchangeable barrel assemblies in the following sizes: ¾ – 1 inch, 1 – 1.25 inch and 1.25 – 1.5 inch sizes, each with a 24:1 or 30:1 L/D. “We are excited to introduce the new MEDD extruder design at the Plastec West Show. Not only is this a very versatile machine, but it is even better suited for cleanroom environments than its predecessor”, said Kevin Dipollino, Davis-Standard’s Senior Product Manager of Pipe, Profile and Tubing Systems. “For purposes of the show, we are demonstrating the capabilities of our MEDD extruder as well as our system capabilities, by running swab sticks. During the height of COVID, the ability of our customers to supply swab sticks for testing was key to supporting pandemic efforts.” The DS-eVUE control has been a cost-effective option for medical processors. It is built for mid-size systems, involving up to three extruders, that require data collection or communication to third-party line controls. The control’s PLC is customizable and available with graphic overviews, custom reports and real-time or historical trending capabilities. The DS-eVUE operator interface utilizes an industrial panel  Windows®-based PC, a full-function SCADA (System Control and Data Acquisition), and a 19-inch widescreen monitor. Davis-Standard will be well represented at the Plastec West show this year, including Joe Wnuk, Kevin Dipoillino, Dr. Jason Baird, Tyler McKenna and Joe Guigli. For more information about the show, click here. To add Davis-Standard to your show planner, click here. For more information about Davis-Standard’s pipe, profile and tubing capabilities or if you have questions about the new MEDD design extruder, contact us here.
Davis-Standard to Market Fabric Coating Innovation at Techtextil North America
Davis-Standard, LLC will promote the company’s extensive fabric coating portfolio at booth #1615 during Techtextil North America on August 23 – 25, 2021 in Raleigh, N.C. Davis-Standard offers a range of performance technology for high-volume fabric coating applications as well as high-value engineered textile composite applications. This includes extruders, controls, feedscrews, unwinds and winders, laminators, extrusion coaters and web handling equipment. For high volume applications, processors can extrude LDPE, PP, HPDE and LLDPE blends in a variety of structures, with speeds up to 1500 feet per minute (450 mpm), thickness range of 15 to 400 microns and typical web widths up to 160 inches (4000 mm). Applications include lumber wrap, underlayment, house wrap, membranes, and industrial packaging. Davis-Standard will highlight its high-output CHP extruder for flexibility as well as an in-line coater with priming on one or both sides to promote adhesion for manufacturing multiple products on the same line. The CHP accommodates existing carriage or platform structures, and can easily fit into tight spaces for retrofits, coextrusion upgrades, and as a replacement extruder to increase output and line speed For high-value engineered textile composite applications, Davis-Standard’s in-line coating and laminating machinery supports consistent and reliable adhesion. Applications include chemical-resistant garments, footwear, and protective outerwear as well as multiple products for the food, marine and aviation industries. Davis-Standard’s equipment can support speeds up to 330 feet per minute (100 mpm), thickness range of 15 to 2500 microns and typical widths up to 126 inches (3200 mm). Coaters are capable of coating one or both sides of the web for product adaptability. Applying the primer in-line has been advantageous in helping converters avoid a secondary process while also providing in-house quality control and intellectual property protection. “We look forward to participating in Techtextil North America in August,” said Sumeet Kumar, Director of Strategic Marketing for Davis-Standard Converting Systems. “This show represents every vertical aspect of the technical textile industry, so it presents a great opportunity for us to network and gain exposure among decision-makers. Fabric coating is a growing market segment for us and we are well-equipped to support converters with the type of cost-saving efficiency they need to be competitive.” For more information about Davis-Standard’s fabric coating capabilities prior to the show, visit here.
Davis-Standard to Promote Range of Technology at Converter’s Expo
Davis-Standard will promote a broad portfolio of technology solutions August 9-10, 2021, at Lambeau Field Atrium in Green Bay, Wisc., in booth 75. Davis-Standard will highlight standard and tailored liquid coating lines for window and paint protection, specialty products, PSA and silicone release liners, as well as unwind and winding options for diverse applications. The complementary slitter rewinders portfolio of Deacro Industries, acquired by Davis-Standard in 2019, will be showcased in adjacent booth 74. Davis-Standard’s liquid coating lines are designed for lowest uniform coat weights with technology for quick change and reduced waste. The cartridge coater enables quick web change-over, a fast-sleeve change system without breaking the web, and increased productivity. Unwinds are built with a reliable high-speed splice for reduced waste, stub roll capability and to minimize tail length. Winders feature stationary knife transfer for high-speed transfers and reduced fold-over waste. Control systems reduce “dial-in” time and include process monitoring and troubleshooting to assist with performance. Davis-Standard is also able to retrofit existing lines to improve performance. Davis-Standard collaborates with customers to offer standard and custom liquid coating options to serve global film and flexible packaging, construction, automotive and medical converting markets. The company also offers comprehensive product development in their state-of-the-art technology solutions centers as well as 24/7 after-sales support and service. For more information about liquid coating equipment options prior to the show, visit here. For Deacro Industries, visit here.