Recent News
Davis-Standard First Plastics Machinery Manufacturer to Achieve Operation Clean Sweep Certification, Setting Benchmark for Environmental Stewardship
Chicago, IL – Davis-Standard, a global leader in the design and manufacturing of extrusion and converting technologies, today announced that
Read OnChing Gettman Joins Davis-Standard as President of Davis-Standard Global Services
Chicago, IL – June 4, 2024 – Davis-Standard, a global leader in the design and manufacturing of extrusion and converting
Read OnDavis-Standard Sets Industry Benchmark with 100% Carbon-Free Electricity Across North American Facilities; Reinforcing our Steadfast Commitment to Sustainability
Pawcatuck, CT – May 30, 2024 – Davis-Standard, a global leader in the design and manufacturing of extrusion and converting
Read OnBrian Anderson Joins Davis-Standard as Chief Procurement Officer (CPO)
Davis-Standard, LLC (“Davis-Standard”), a global leader in the design and manufacturing of extrusion and converting technology, is pleased to announce
Read OnPast News
Davis-Standard Successfully Completes Acquisition of Extrusion Technology Group (ETG), Companies To Merge
Davis-Standard, LLC (“Davis-Standard”), a global leader in the design and manufacturing of extrusion and converting technology, is pleased to announce that it has completed the previously announced acquisition of Extrusion Technology Group (“ETG”).
The acquisition includes three esteemed brands: battenfeld-cincinnati, exelliq, and Simplas. These additions officially join the Davis-Standard family, marking a significant milestone in the company's strategic expansion.
The acquisition further strengthens Davis-Standard's position as an industry leader, combining its expertise with the innovative technologies and market presence of battenfeld-cincinnati, exelliq, and Simplas. With a shared commitment to excellence, the unified team is poised to deliver unparalleled solutions and support to customers worldwide.
"We are thrilled to officially welcome battenfeld-cincinnati, exelliq, and Simplas to the Davis-Standard family. This strategic acquisition reinforces our dedication to providing cutting-edge solutions and comprehensive support to our customers across various industries," said Giovanni Spitale, CEO of Davis-Standard. "Together, we are well-positioned to drive innovation, enhance operational efficiency, and meet the evolving needs of the global extrusion and converting market."
Former ETG CEO and now President of ETG and member of Davis Standard Executive Leadership Team Gerold Schley stated, "We are delighted to embark on this new chapter as part of the Davis-Standard family of brands. The synergies between ETG and Davis-Standard present exciting opportunities for collaboration, innovation, and growth." Schley added, “We see numerous synergies that will allow us to integrate seamlessly, ensuring a smooth transition for customers of all brands."
Integrating these renowned brands into the Davis-Standard portfolio brings a wealth of knowledge, experience, and advanced technologies. Customers can expect an expanded product offering, increased service capabilities, and a broader geographical presence to serve their unique requirements better.
Davis-Standard remains committed to delivering value to its customers, partners, and stakeholders. The company is enthusiastic about the opportunities that this acquisition creates for collaboration, innovation, and growth.
January 31, 2024
DAVIS-STANDARD INVESTS IN GLOBAL SERVICE CAPABILITIES TO BOLSTER CUSTOMER SERVICE AND SUPPORT
Davis-Standard expands its service and support capabilities focused on delivering better line efficiency and lower operating costs to its customers. The company’s investments in one global service team, critical spare parts inventory, new service products and advanced digital infrastructure are to address customers’ need for speed, uptime, flexibility, cost savings and quality. These enhanced capabilities are designed to support all equipment manufactured by Davis-Standard and its subsidiaries, including Maillefer.
Giovanni Spitale, CEO of Davis-Standard, was quoted as saying, “Davis-Standard's commitment extends far beyond the initial equipment sale - it's about building enduring partnerships that empower our customers to thrive, and we firmly believe the strategic investments in our people, technologies, and operations will provide an immediate impact to our customers.”
Davis-Standard's investment spans into four core areas. First, an expanded network of expert service technicians to ensure localized support for customers. For US-based customers, the goal is to have a Davis-Standard certified technician within a 3-hour radius of customer sites, ensuring faster resolution of customer issues. Second, the company stocks 1000+ critical spare parts in its VIP program for its customers. This ensures a 24-hour part availability from a trusted source with predictable costs. Third, to minimize unplanned downtime and increase line performance and throughput, Davis-Standard has flexible preventative maintenance programs customers can choose from, including rebuild and repair programs. Lastly, the company has significantly invested in a Service Cloud, advanced data analytics, and remote monitoring/IOT capabilities. Coupled with the digital transformation, the increase in sustaining innovations, such as product upgrades, ensures the complete life cycle of the equipment is optimized.
"Our customer-centric approach drives everything we do. We've restructured internally and expanded our service offerings to ensure unparalleled operational excellence for our customers. Buying equipment from us means a lifelong partnership geared towards enhancing customers’ line efficiency at a competitive total cost of ownership and fostering future innovations." said Zachery Ament, Global Service President.
Zach added, “Our vision is to be your preferred service and support partner providing a premium customer experience, regardless of which Davis-Standard, Maillefer, or sub-brand piece of equipment you purchased from us, dating back 30+ years. If a customer needs more performance, speed, flexibility, or cost savings from their existing equipment, we have a solution. We know our equipment better and can help.”
Have questions about Global Services investments and offerings?
January 8, 2024
Davis-Standard’s Pawcatuck, CT Global Headquarters and Largest Manufacturing Facility Attains ISO 14001 Certification, Reinforcing Commitment to Sustainability
Davis-Standard, a global leader in the design and manufacturing of extrusion and converting technology, is proud to announce that its Pawcatuck, CT headquarters and largest manufacturing facility has achieved ISO 14001 certification. This milestone underscores the company's ongoing dedication to environmental responsibility and sustainability in its operations as part of defined 2025 ESG commitments. The company's Pawcatuck facility joins its locations in Fulton, N.Y., Vantaa, Finland, Dusseldorf, Germany, and Ecublens, Switzerland, which are already ISO 14001 certified. All of Davis-Standard’s global manufacturing sites are slated to become ISO 14001 certified by 2025.
ISO 14001 is an internationally recognized standard for environmental management systems, emphasizing a systematic approach to managing environmental impact. The certification acknowledges Davis-Standard's commitment to environmentally friendly practices, compliance with applicable legal requirements, and continual improvement in environmental performance.
"At Davis-Standard, we believe in taking proactive measures to minimize our environmental impact and contribute to the plastics circular economy," said CEO Giovanni Spitale. "The ISO 14001 certification for our Pawcatuck facility is a testament to our ongoing efforts to integrate sustainability into every aspect of our business, be it in new machines or retrofit upgrades to process biopolymers or circular economy structures to energy-efficient and waste-reducing equipment designs."
In addition to achieving ISO 14001 certification, Davis-Standard is actively pursuing initiatives to reduce its carbon footprint as it relates to the use of carbon pollution-free electricity at our facilities. The company recognizes its critical role in the plastics industry and is committed to advancing sustainable practices. This commitment is evident not only in certifications but also in the design and manufacturing of equipment that addresses environmental concerns.
"We understand the importance of innovation in promoting sustainability in our industry," added Spitale. "Our team is dedicated to developing cutting-edge technology that not only meets our customers' needs but also aligns with their and our environmental goals. We are continuously working on designing equipment that enhances efficiency and reduces environmental impact."
Davis-Standard's focus on sustainability goes beyond regulatory compliance, reflecting a corporate culture prioritizing Environmental, Social, and Governance (ESG) principles. Davis-Standard reflects this value in the organization of Davis-Standard Community Days, events where employees help local communities with activities like trash cleanup projects and tree planting.
The company continues to invest in research and development to stay at the forefront of environmentally conscious solutions, ensuring its products contribute positively to the circular economy.
This achievement is a significant milestone for Davis-Standard, highlighting its commitment to environmental stewardship and setting a standard for responsible business practices in the plastics industry.
For more information about Davis-Standard and its sustainability initiatives, visit our sustainability webpage here.
November 30, 2023
Davis-Standard Announces Agreement to Acquire Extrusion Technology Group
Acquisition Intended to Accelerate Company’s Growth and Global CapabilitiesDavis-Standard, LLC (“Davis-Standard”), a global leader in the extrusion equipment and services sector, announced today that it had reached a definitive agreement to acquire the Extrusion Technology Group (“ETG”) from entities controlled by the Dutch Investor Nimbus. The acquisition is subject to customary closing conditions. Davis-Standard has been majority owned by funds affiliated with Gamut Capital Management, L.P. (“Gamut”) since December 2021 and serves the global infrastructure and packaging end-markets with a highly engineered suite of extrusion equipment and converting systems supported by world-class aftermarket spare parts, service, and support for its base of industry critical customers. ETG is a well-established player in the global extrusion equipment and services sector with a history dating back to 1943. With a reputation for world-class engineering and innovation, ETG is a leader in the supply of extrusion equipment and downstream processing equipment, in addition to extensive tooling, dies, spare parts, and service capabilities, for the global pipe, profile, film and sheet markets. ETG’s operations span Europe, the United States, and Asia and includes long-established and storied brands, such as Battenfeld-Cincinnati, Exelliq (formerly known as Greiner Extrusion), and Simplas. Giovanni Spitale, CEO of Davis-Standard, stated: “We have long admired ETG’s capabilities and highly engineered products and are thrilled to welcome ETG into the Davis-Standard family of brands. The acquisition of ETG will be highly complementary and diversifying to our fast-growing enterprise, and we believe it will allow Davis-Standard to provide a broader and deeper product portfolio to our customers. We intend to establish the ETG business as a standalone segment that will continue to serve its base of customers with additional support and capabilities from the broader Davis-Standard platform. We believe that the combination of our world-class engineering capabilities, our global scale, and the sharing of best practices will only enhance our ever-expanding value proposition in the extrusion value chain.” Gerold Schley, CEO of ETG, will join the Davis-Standard senior leadership team and continue to manage the ETG business after closing of the transaction. “I am exceptionally proud of the growth and success that we have achieved across all of ETG’s businesses under the stewardship of Nimbus. This merger is a great outcome that we believe will create a best-in-class, diversified global supplier of highly engineered extrusion equipment.” Giovanni added: “I am thrilled to partner with Gerold as we invest further to accelerate growth and our global capabilities and look forward to working alongside all members of the ETG team after closing.” Terms of the transaction were not disclosed. Deutsche Bank Securities Inc. served as lead financial advisor, Current Capital Partners LLC served as a financial advisor and Kirkland & Ellis LLP served as legal counsel to Davis-Standard. Lincoln International served as financial advisor, and Allen & Overy served as legal counsel to Nimbus. Wells Fargo Securities, LLC, BMO Capital Markets Corp., UBS Securities LLC, Deutsche Bank Securities Inc., Stifel, Nicolaus and Company, Inc. and Citizens Bank, N.A. are providing financing commitments for the transaction, subject to customary terms and conditions.
October 31, 2023
ER-WE-PA GmbH Achieves ISO 14001 Certification
Continuing with company-wide sustainability efforts, Davis-Standard’s subsidiary in Germany, ER-WE-PA GmbH, recently attained ISO 14001 certification. This certification illustrates a commitment to customer service and environmental sustainability, essential to Davis-Standard’s pursuit of operational excellence, safety practices, and process improvement. This is the fourth Davis-Standard location to become ISO 14001 certified in recent months, joining facilities in Fulton, N.Y., Vantaa, Finland, and Ecublens, Switzerland. All of Davis-Standard’s global manufacturing sites are slated to become ISO 14001 certified by 2025.
“We congratulate our employees in Germany for achieving ISO 14001 certification. Establishing and applying an environmental management system for manufacturing practices at each facility is part of our ongoing journey toward a more sustainable future,” said Giovanni Spitale, Davis-Standard CEO. “It also ensures consistent practices across the board, with equipment development and manufacturing efforts focused on reducing waste and improving energy efficiency and recyclability.”
At the core of ISO certification is the ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements. This is achieved by enhancing customer fulfillment through an effective quality management system (www.iso.org). All issues are addressed at the source to support best practices.
To learn more about Davis-Standard's sustainability commitments, visit here.
June 16, 2023
“The Quest for Medical Product Perfection” Interview with John Christiano and Medical Plastics News
Medical product manufacturing is a tough job; persistent timelines, exacting quality standards, equipment performance, tighter margins, and staffing shortages are just a few things piled on the plate. So how to make your job easier? The answer lies in reliable technology and the forward-thinking potential of digital transformation. Digitalization and “smart factory” technology may already be integrated into the operation. If you are still researching the possibilities, here are some insights to help take the next step.
To read the full article, click here.
June 15, 2023
Stonington Celebrates Earth & Arbor Day All Year Long
Stongington, CT government website posted the below news brief on behalf of the Beautification Committee of Stongington. Earth Day was a huge success for Davis-Standard as we had several volunteers committed to our sustainability goals for our customers, company, environment, and community. Thank you to all that participated!
"Partnership makes it possible! This Spring the Town has made major strides forward, planting nearly 150 trees, thanks to efforts from the Stonington Beautification Committee, Department of Public Works, our Tree Warden, First Selectman, and many additional donors, volunteers and additional town and school departments who make these special community projects possible.
Trees provide cooling and clean our air, they store carbon, capture stormwater, reduce energy costs and species loss. They not only improve physical health, but mental health as well. Approximately 200 trees have been lost in recent years due to a variety of factors including disease, age or storm damage. It has been with all of this in mind, that Stonington has been focusing efforts on increasing its tree canopy around the community this Spring.
The Beautification Committee aligned with community partners this past Earth Day and Arbor Day, including Davis Standard employees, the First Selectman and Stonington High School students, to plant over 100 trees saplings in Spellman Park and at a Stonington Water Pollution Control Authority property. In addition to planting trees, volunteers also took part in a town-wide clean-up, collecting tons of garbage that could have ended up in on our streams and rivers. The committee has also been working to add more pollinating plants to many of our memorials and parks across Stonington. And they continue to come up with plans for the Fall and following Spring."
To read more and view Beautification Committee photos of volunteers, click here.
June 14, 2023
Interview with CEO and Plastics Machinery & Manufacturing Magazine; “Giovanni Spitale took an unorthodox path to plastics”
As the head of Davis-Standard, Giovanni Spitale has an unusual background.
Unlike many executives who work their way up in the plastics industry, the U.S. Navy Nuclear Power School graduate spent much of his time in the aerospace industry.
“That’s the first of many unorthodox things you're going to discover about me today,” Spitale told Plastics Machinery & Manufacturing Senior Staff Reporter Bruce Geiselman during a recent interview.
He also might be the only industry CEO who once ran a nuclear reactor aboard a U.S. aircraft carrier as a nuclear power plant supervisor, serving aboard the USS Abraham Lincoln.
After the Navy, he worked at companies including Honeywell and GE Aviation. Between 2019 and 2022, Spitale served as VP of commercial parts within Boeing Global Services, where had responsibility for profit-and-loss management and the strategic direction of the company’s $4 billion portfolio of commercial aircraft and engine parts businesses.
His experience in the aviation industry helped prepared him to lead Davis-Standard, said Spitale, who has been president of the extrusion machinery maker since February 2022.
To view the full interview, visit the PMM website: click here.
February 28, 2023
Davis-Standard’s HPE Extruder and New DS-XEL Control to Drive Running Pipette Line at MD&M West
Davis-Standard’s medical extrusion expertise and customer-centric approach will be promoted during MD&M West 2023 at booth 3911, February 7-9, in Anaheim, Calif. Show visitors will have an opportunity to view a running polycarbonate pipette line equipped with a Davis-Standard HPE (high performance) extruder and new DS-XEL process control. The line will also feature downstream equipment from the Conair Group and an OD/ID/Wall gauge system by Zumbach Electronics, both Davis-Standard technology partners. In addition, a 2.5-inch (50mm) Davis-Standard Super Blue® extruder will be displayed with DS-XEL controls, and customers can learn more about the company’s DS Activ-Check™ cloud-based platform for preventative maintenance and monitoring.
The DS-XEL, introduced last fall, implements high-performance HMI features to better facilitate the data acquisition and process information required for today’s manufacturing. Processors benefit from built-in security to prevent unauthorized changes to system set-up parameters, multi-language support, process alarm logging, and real-time and historical data trending. In addition, visual attention is given to active functions for a better operator experience and improved connectivity. The DS-XEL is the new standard control for Davis-Standard’s Super Blue® and HPE extruders.
Davis-Standard’s HPE extruder will power the line. This extruder is available in an adjustable vertical or horizontal configuration in sizes ranging from ¾-inch (19mm) to 1 ¾ inches (44mm). A direct coupled motor and smaller footprint make this machine ideal for tight manufacturing spaces and clean-room environments. The HPE can be run as the primary extruder, or as a complementary extruder in a coextrusion arrangement.
The Super Blue® is easy-to-maintain, energy-efficient, and provides increased torque capacity for high-viscosity resins. It is available in sizes from 2 inches (50mm) to 4 1/2 inches (114mm) with a range of DSB® barrier screw designs and a three-year warranty.
“We continue to expand upon our medical tubing solutions targeted at energy efficiency, sustainable practices, and process versatility to address evolving resin and end-product requirements,” said Kevin Dipollino, Davis-Standard’s Senior Product Manager of Pipe, Profile and Tubing Systems. “We have had excellent feedback on the DS-XEL, and can engineer this system to accommodate our DS Activ-Check™ digital transformation tool in order to achieve overall equipment effectiveness (OEE).”
DS Activ-Check™ is gaining traction as a smart manufacturing solution due to its many advantages, such as real-time monitoring, predictive and preventative maintenance, process and equipment analytics, and multi-faceted team connectivity. Processors can apply DS Activ-Check™ to amplify production efficiency, easily connect and collaborate using smart devices and remote PCs, manage cloud-based data collection, improve operator productivity and safety, and accelerate service and support.
Davis-Standard provides multiple services aimed at strengthening product line performance. This includes die reconditioning, feedscrew replacement to boost outputs and material homogeneity, control system upgrades to enhance digitalization and product changeover, and more! Feasibility studies are available for existing lines to address outputs, resin changes, product development, and more. An extensive spare parts inventory and regional vendor network help minimize supply chain delays.
“Consistent product quality, sustainable manufacturing, and reduced waste directly impact the bottom line,” added Dipollino. “Whether it’s’ medical tubing, medical packaging, materials for hygienic products, or other markets, we seek to deliver value-added equipment technology and timely aftermarket services to each of our customers.”
Davis-Standard representatives at the show will include Kevin Dipollino, Justin McKenna, and Dr. Jason Baird. For more information about the show, visit www.mdmwest.com.
Click here to schedule an appointment with one of our representatives at the show!
Learn more about Davis-Standard's Pipe and Tube capabilities here.
January 16, 2023
Davis-Standard Announces EPIC IV® Control System
The next generation of Davis-Standard’s supervisory control technology is here – introducing the EPIC IV®. This control system builds upon the comprehensive, user-friendly approach of the EPIC III® while enhancing the operator’s experience and adding connectivity to Davis-Standard’s cloud-based solution, DS Activ-Check™. Advantages include improved graphics and symbols, additional diagnostic and efficiency tools, and screens focused on active functions and alerts.
“The EPIC IV® uses a high-performance HMI approach to strengthen the operator’s experience,” said John Clemens, Davis-Standard’s Director of Extrusion Controls. “The new color scheme focuses operator attention on active functions and alerts while also assisting operators with color vision deficiency by using shapes to indicate machine status. Overall, this will be a better supervisory control package for global installations moving forward.”
The updates seen in EPIC IV® reflect customer feedback and a commitment to digital transformation via DS Activ-Check™. The “smart” technology of DS Activ-Check™ enables real-time predictive maintenance by providing early notifications of potential machine failures. As a result, operators are alerted to issues before they happen, reducing unplanned downtime and collecting valuable data in sync with EPIC IV® control features. Users receive notifications via e-mail or text, and continuous monitoring of production machine status is available on smart devices and remote PCs. Key parameters monitored include extruder reducer, lubrication system, motor characteristics, drive power unit, barrel heating and cooling functions.
The EPIC IV® will replace the EPIC III® as the standard offering for supervisory control on all new Davis-Standard extruders. It will also be available as an upgrade for existing EPIC supervisory control systems.
For more information about the new EPIC IV® or to request a quote, contact us today.
December 20, 2022
Coda Expands Weather Seal Capacity with Davis-Standard Solutions
Successful innovation requires strategic teamwork. For weather seal manufacturer, Coda Products, Inc. of Epping, N.H., partnering with Davis-Standard on process development and machinery integration helped turn a brilliant idea into a superior product line. Operational since 2019, Coda Products is quickly emerging as a weatherseal leader among window and door OEMs in the U.S. and Canada. The company manufactures standard and custom seal geometries using proprietary foam technology to provide high-performance weatherseal solutions to the window and door industry.
“I had experience with equipment and service from Davis-Standard prior to establishing Coda. I knew they would be an excellent team to work with as we developed our innovative production processes,” said Dan Cook, President and founder of Coda Products. “Using the lab line at Davis-Standard’s R&D facility in Pawcatuck enabled us to run product trials in order to determine the optimal machinery configuration prior to equipment purchase. Their team helped us with feedscrew design, extruder specification, and control systems for seamless integration with our proprietary in-house downstream equipment.
Installation was smooth and the service has been great. We are excited to now have significant capacity to continue our growth.”
Cook made product samples at Davis-Standard’s lab using rigorous test criteria. Once proven, he purchased several Davis-Standard extruders equipped with state-of-the-art DS-eTPC controls, specifically engineered for Coda’s processes. The proprietary production processes to make the foam used in Coda’s weatherstripping has a smaller cell structure than competitive products. This structure improves compression set performance and is augmented by a flexible skin coating and rigid carrier component for added seal strength and improved longevity. The process is designed to enable Coda to quickly develop custom profile geometries to suit customer’s needs.
“Our production technology, quality, and focused customer service has been well-received by the industry, and we’ve ramped up production in short order,” said Cook. “We are pleased with extruder performance and glad we opted for the DS-eTPC controls. This has allowed us to load and save recipes from production runs, making start-up and shutdown a breeze.”
According to Larry Giammarco, regional sales manager for Davis-Standard, Cook has always been an innovator. “I have known Dan for several years and it has been a pleasure to work with him on this exciting venture. We are committed to providing responsive service and look forward to working with Coda Products in the years to come.”
For more information about Coda Products, visit www.coda-products.com.
For more information about Davis-Standard foam solutions, visit our webpage.
Do you have a question or inquiry? Contact us today.
December 5, 2022