Recent News
Davis-Standard is pleased to introduce a new compact extruder engineered for extrusion coating applications – the CHP. The machine’s
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Davis-Standard is pleased to introduce the latest in the company’s groove feed innovation with the launch of its SHO
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Read the article in the Canadian Plastics Magazine here.
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Davis-Standard’s Global Equipment Platform with Bernal Industrial and Grupo Janfrex at Plastimagen Mexico® 2019
Davis-Standard, LLC will promote the company’s full line of extrusion and converting technology during PLASTIMAGEN MÉXICO® in Mexico City, April 2-5. Davis-Standard’s team will be available at booth #3014 with Bernal Industrial to discuss pipe, profile and tubing and elastomer; and at booth #1014 with Grupo Janfrex to discuss film, sheet, reclaim and foam. The team will also promote aftermarket capabilities and new developments in extruder, control and feedscrew technology. Examples include:
Aftermarket Capabilities – Davis-Standard’s ability to service equipment for nearly every extrusion and converting application, including non-Davis-Standard brands, is one of the company’s greatest advantages. This includes an extensive spare parts inventory, timely 24/7-customer service, global technical capabilities, and rebuild and retrofit services.
Super Blue® Extruder – This high-efficiency extruder offers advantages in price, performance and fast delivery. The Super Blue is equipped with preferred features including a low noise, high-torque double reduction gearbox; cast aluminum finned heaters bolted to the barrel; an AC drive and motor; and a high capacity air-cooling system. It has been an effective option for pipe and profile, sheet, fiber and specialty system processes, among others.
MEDD Extruder – This compact extruder is optimized for cleanroom environments with a replaceable feed section liner and direct drive technology for greater efficiency and materials flexibility. Davis-Standard offers a high-tech melt pump system to maximize stability when processing sensitive materials.
Davis-Standard supports applications for Alternate Polymer®, microbore tubing, multi-lumen and catheter tubing, endotracheal and tracheotomy tubing, radio-opaque tubing, bubble tube, taper tube, pipette tubing and multi-layer tubing, among others. Turn-key medical tubing systems support extruder outputs up to 700 pounds per hour (315kg/hr) and line speeds up to 800 feet per minute (240 mpm) for a range of materials including PLA, PLLA, PEEK, FPVC, polyurethane, nylon, PEBAX and FEP. Davis-Standard supplies versatile extruder options depending on process and application, including the direct-drive MEDD extruder, small-footprint HPE-A and HPE-H extruders, and the high-performance Super Blue® extruder. All extruders are engineered for a fast delivery and competitive pricing. For added precision, Davis-Standard offers a high-tech melt pump to minimize heat exposure and for exacting temperature control and pressure.
Sheet Extrusion – Davis-Standard supplies complete systems and components to support the packaging and industrial sectors. One recent development is the DS-Helibar® extruder. This extruder is the next generation in Davis-Standard’s groove feed extruder offering. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has been shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. These are especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
As a complement to its sheet extrusion technology, Davis-Standard recently acquired Thermoforming Systems LLC (“TSL”) of Union Gap, Washington. TSL (www.tslusa.biz) designs, manufactures and markets thermoforming equipment to the food packaging industry.
Cast Film – Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
Specific to CPP films, Davis-Standard offers the horizontal ironing roll winder. This winder has an adjustable ironing roll which allows the converter to control the amount of air introduced into the winding roll, substantially reducing “tin canning,” a common issue when running CPP.
Blown Film - Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, geomembrane, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require enhanced clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to Plastimagen, visit www.davis-standard.com.
Photo Caption: Super Blue extruder
Davis-Standard, LLC will promote the company’s full line of extrusion and converting technology during PLASTIMAGEN MÉXICO® in Mexico City, April 2-5. Davis-Standard’s team will be available at booth #3014 with Bernal Industrial to discuss pipe, profile and tubing and elastomer; and at booth #1014 with Grupo Janfrex to discuss film, sheet, reclaim and foam. The team will also promote aftermarket capabilities and new developments in extruder, control and feedscrew technology. Examples include:
Aftermarket Capabilities – Davis-Standard’s ability to service equipment for nearly every extrusion and converting application, including non-Davis-Standard brands, is one of the company’s greatest advantages. This includes an extensive spare parts inventory, timely 24/7-customer service, global technical capabilities, and rebuild and retrofit services.
Super Blue® Extruder – This high-efficiency extruder offers advantages in price, performance and fast delivery. The Super Blue is equipped with preferred features including a low noise, high-torque double reduction gearbox; cast aluminum finned heaters bolted to the barrel; an AC drive and motor; and a high capacity air-cooling system. It has been an effective option for pipe and profile, sheet, fiber and specialty system processes, among others.
MEDD Extruder – This compact extruder is optimized for cleanroom environments with a replaceable feed section liner and direct drive technology for greater efficiency and materials flexibility. Davis-Standard offers a high-tech melt pump system to maximize stability when processing sensitive materials.
Davis-Standard supports applications for Alternate Polymer®, microbore tubing, multi-lumen and catheter tubing, endotracheal and tracheotomy tubing, radio-opaque tubing, bubble tube, taper tube, pipette tubing and multi-layer tubing, among others. Turn-key medical tubing systems support extruder outputs up to 700 pounds per hour (315kg/hr) and line speeds up to 800 feet per minute (240 mpm) for a range of materials including PLA, PLLA, PEEK, FPVC, polyurethane, nylon, PEBAX and FEP. Davis-Standard supplies versatile extruder options depending on process and application, including the direct-drive MEDD extruder, small-footprint HPE-A and HPE-H extruders, and the high-performance Super Blue® extruder. All extruders are engineered for a fast delivery and competitive pricing. For added precision, Davis-Standard offers a high-tech melt pump to minimize heat exposure and for exacting temperature control and pressure.
Sheet Extrusion – Davis-Standard supplies complete systems and components to support the packaging and industrial sectors. One recent development is the DS-Helibar® extruder. This extruder is the next generation in Davis-Standard’s groove feed extruder offering. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has been shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. These are especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
As a complement to its sheet extrusion technology, Davis-Standard recently acquired Thermoforming Systems LLC (“TSL”) of Union Gap, Washington. TSL (www.tslusa.biz) designs, manufactures and markets thermoforming equipment to the food packaging industry.
Cast Film – Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
Specific to CPP films, Davis-Standard offers the horizontal ironing roll winder. This winder has an adjustable ironing roll which allows the converter to control the amount of air introduced into the winding roll, substantially reducing “tin canning,” a common issue when running CPP.
Blown Film - Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, geomembrane, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require enhanced clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to Plastimagen, visit www.davis-standard.com.
Photo Caption: Super Blue extruderMarch 26, 2019
Davis-Standard’s Global Converting Platform at ICE USA
Davis-Standard’s converting technology and support services will be promoted at ICE USA, booth #619, in Lousiville, Kentucky April 9-11, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, liquid coating, blown film and cast film, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio.
The company’s extrusion coating product line offers a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 1,500 fpm (450 mpm) machines is enabling many regional converters to distinguish themselves from the competition.
In liquid coating, Davis-Standard’s curtain slide coater and five-roll silicone coater combine versatility with performance. The curtain slide coater applies single layer coatings at rates up to 2800 fpm (853 mpm) with expansion capabilities up to two additional layers. The five-roll silicone coater is capable of applying 100 percent silicone at rates up to 2400 fpm (732 mpm). This coater is constructed of stainless steel for ease of cleanup and includes a mist removal system. Davis-Standard supports liquid coating for slow or high-speed applications, clean room environments, film or paper substrates, ultra-thin and ultra-thick coatings, and precision coating and drying.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 31-to 51-gauge (7.8µ to 13µ) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to ICE, visit www.davis-standard.com/converting-systems/.
Photo Caption: 5 roll coater
Davis-Standard’s converting technology and support services will be promoted at ICE USA, booth #619, in Lousiville, Kentucky April 9-11, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, liquid coating, blown film and cast film, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio.
The company’s extrusion coating product line offers a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 1,500 fpm (450 mpm) machines is enabling many regional converters to distinguish themselves from the competition.
In liquid coating, Davis-Standard’s curtain slide coater and five-roll silicone coater combine versatility with performance. The curtain slide coater applies single layer coatings at rates up to 2800 fpm (853 mpm) with expansion capabilities up to two additional layers. The five-roll silicone coater is capable of applying 100 percent silicone at rates up to 2400 fpm (732 mpm). This coater is constructed of stainless steel for ease of cleanup and includes a mist removal system. Davis-Standard supports liquid coating for slow or high-speed applications, clean room environments, film or paper substrates, ultra-thin and ultra-thick coatings, and precision coating and drying.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 31-to 51-gauge (7.8µ to 13µ) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to ICE, visit www.davis-standard.com/converting-systems/.
Photo Caption: 5 roll coaterMarch 21, 2019
Davis-Standard’s Global Equipment Platform at Plasticos Brazil
Davis-Standard’s technology and support services will be promoted at Plasticos Brazil, Hall D, booth 142 in Sao Paulo, Brazil, March 25-29, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, blown film, cast film, sheet extrusion and thermoforming, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio. The company’s extrusion coating product line is a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 300 mpm (1,000 fpm) machines is enabling many regional converters to distinguish themselves from the competition.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
Specific to CPP films, Davis-Standard offers the horizontal ironing roll winder. This winder has an adjustable ironing roll which allows the converter to control the amount of air introduced into the winding roll, eliminating “tin canning,” a common issue when running CPP.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, geomembrane, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
In sheet extrusion, Davis-Standard supplies complete systems or components to support the packaging and industrial sectors. One recent development is the DS-Helibar® extruder. This extruder is the next generation in Davis-Standard’s groove feed extruder offering. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. This is especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
As a complement to its sheet extrusion technology, Davis-Standard recently acquired Thermoforming Systems LLC (“TSL”) of Union Gap, Washington. TSL (www.tslusa.biz) designs, manufactures and markets thermoforming equipment to the food packaging industry.
For more information prior to Plasticos Brazil, visit www.davis-standard.com.
Photo Caption: S3 Winder with auxiliary lay-on roller.
Davis-Standard’s technology and support services will be promoted at Plasticos Brazil, Hall D, booth 142 in Sao Paulo, Brazil, March 25-29, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, blown film, cast film, sheet extrusion and thermoforming, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio. The company’s extrusion coating product line is a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 300 mpm (1,000 fpm) machines is enabling many regional converters to distinguish themselves from the competition.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
Specific to CPP films, Davis-Standard offers the horizontal ironing roll winder. This winder has an adjustable ironing roll which allows the converter to control the amount of air introduced into the winding roll, eliminating “tin canning,” a common issue when running CPP.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, geomembrane, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
In sheet extrusion, Davis-Standard supplies complete systems or components to support the packaging and industrial sectors. One recent development is the DS-Helibar® extruder. This extruder is the next generation in Davis-Standard’s groove feed extruder offering. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. This is especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
As a complement to its sheet extrusion technology, Davis-Standard recently acquired Thermoforming Systems LLC (“TSL”) of Union Gap, Washington. TSL (www.tslusa.biz) designs, manufactures and markets thermoforming equipment to the food packaging industry.
For more information prior to Plasticos Brazil, visit www.davis-standard.com.
Photo Caption: S3 Winder with auxiliary lay-on roller.March 5, 2019
Jay Totten Joins Davis-Standard’s Converting Team
Davis-Standard is pleased to announce that Jay Totten has joined the company as regional account manager for converting systems, extrusion and liquid coating, serving the Midwest region. Totten will be responsible for capital equipment sales in Illinois, Indiana, Iowa, Minnesota and Wisconsin. He brings a wealth of knowledge, having previously worked at BOBST as a sales manager. Totten also has prior experience with ConQuip, Inc., Faustel, Inc. and Bostik Findley, Inc., giving him a well-rounded industry background. He is active in the Association of International Metallizers, Coaters and Laminators (AIMCAL) as a member of a technical committee.
“Jay brings a tremendous reputation and experience as a recognized contributor to many converters in the region,” said Danis Roy, vice president of sales. “We are pleased to have him on our team.”
For more information about Davis-Standard’s converting capabilities, visit www.davis-standard.com/converting-systems/.
Davis-Standard is pleased to announce that Jay Totten has joined the company as regional account manager for converting systems, extrusion and liquid coating, serving the Midwest region. Totten will be responsible for capital equipment sales in Illinois, Indiana, Iowa, Minnesota and Wisconsin. He brings a wealth of knowledge, having previously worked at BOBST as a sales manager. Totten also has prior experience with ConQuip, Inc., Faustel, Inc. and Bostik Findley, Inc., giving him a well-rounded industry background. He is active in the Association of International Metallizers, Coaters and Laminators (AIMCAL) as a member of a technical committee.
“Jay brings a tremendous reputation and experience as a recognized contributor to many converters in the region,” said Danis Roy, vice president of sales. “We are pleased to have him on our team.”
For more information about Davis-Standard’s converting capabilities, visit www.davis-standard.com/converting-systems/.March 1, 2019
Davis-Standard’s Global Converting Platform at ICE EuropeDavis-Standard’s converting technology and support services will be promoted at ICE Europe, Hall A5, booth #1310, in Munich, Germany, March 12-14, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, liquid coating, blown film and cast film, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio.
The company’s extrusion coating product line offers a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 450 mpm (1,500 fpm) machines is enabling many regional converters to distinguish themselves from the competition.
In liquid coating, Davis-Standard’s curtain slide coater and five-roll silicone coater combine versatility with performance. The curtain slide coater applies single layer coatings at rates up to 853 mpm (2800 fpm) with expansion capabilities up to two additional layers. The five-roll silicone coater is capable of applying 100 percent silicone at rates up to 732 mpm (2400 fpm). This coater is constructed of stainless steel for ease of cleanup and includes a mist removal system. Davis-Standard supports liquid coating for slow or high-speed applications, clean room environments, film or paper substrates, ultra-thin and ultra-thick coatings, and precision coating and drying.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to ICE, visit www.davis-standard.com/converting-systems/.
Davis-Standard’s converting technology and support services will be promoted at ICE Europe, Hall A5, booth #1310, in Munich, Germany, March 12-14, 2019. Davis-Standard will highlight key equipment capabilities for extrusion coating, liquid coating, blown film and cast film, all engineered to support a range of applications on every continent. Davis-Standard will also have information on aftermarket and technical services focused on delivering cost-efficiency, reduced downtime and improved operation. This includes equipment upgrades, replacement parts, global field services, custom engineering, research and technical services, and a 24/7 customer service hotline. Following is a summary of key technologies in Davis-Standard’s product portfolio.
The company’s extrusion coating product line offers a comprehensive equipment offering from a single-source supplier to address basic applications all the way up to high-speed, complex requirements. Systems are engineered for everything from high-quality flexible packaging, thermal lamination and stand-up pouches, to lidding, tube, and aseptic films. Specifications can be customized based on market requirements and investment plans.
An example of this is Davis-Standard’s dsX flex-pack™ system. This machine provides converters and package printers with a high-value, competitively-priced package. An adaptable machine configuration gives processors the flexibility to compete in a variety of emerging application markets including salted snack and noodle bags, toothpaste tubes, personal care products, condiment packs and stand-up pouches. Production benefits include product consistency, excellent bonding strength, greater uptime and productivity, and reduced waste and production costs. The economic benefit of these 450 mpm (1,500 fpm) machines is enabling many regional converters to distinguish themselves from the competition.
In liquid coating, Davis-Standard’s curtain slide coater and five-roll silicone coater combine versatility with performance. The curtain slide coater applies single layer coatings at rates up to 853 mpm (2800 fpm) with expansion capabilities up to two additional layers. The five-roll silicone coater is capable of applying 100 percent silicone at rates up to 732 mpm (2400 fpm). This coater is constructed of stainless steel for ease of cleanup and includes a mist removal system. Davis-Standard supports liquid coating for slow or high-speed applications, clean room environments, film or paper substrates, ultra-thin and ultra-thick coatings, and precision coating and drying.
In cast film, Davis-Standard offers a stretch film line that redefines modular efficiency for high-grade film operations. This technology is the new standard for stretch film line configurations. Advantages include a compact machine arrangement, ease of operation and servicing, excellent profile control, consistent roll quality and an intuitive control package. The system is engineered for producing thin films from 7.8µ to 13µ (31-to 51-gauge) at high speeds.
Davis-Standard’s side-by-side DS S3 overlapping winder is essential to this capability. The DS S3 winder enables maximum slit widths for hand-wrap, machine-wrap and jumbo rolls. All rolls are discharged on the downstream end of the winder and are conveyed to a common side of the line to simplify roll packing and future automation. Cores are also same-side loaded from the back to prevent disruption of packing activities. There is an auxiliary lay-on roll to eliminate top-wind waste during transfer, optimizing roll quality and eliminating outer wrap transfer waste. High-volume core bins minimize refilling frequency and feature a simultaneous core-set discharge of multiple core lengths to decrease cycle times, improve slit-width flexibility and net film utilization. Core widths can also be changed on the fly to maximize uptime. There is a 30-second cycle time regardless of the number of slit widths, ideal for hand-wrap products.
In blown film, Davis-Standard supplies extrusion systems for applications in high-barrier food packaging, agricultural films, stretch film, printing and laminating films, flexible packaging, collation shrink films and stretch hooders. For films that require superb clarity and flexibility, Davis-Standard offers the Aquafrost® water-quench system. Other options include industry-leading Vector® air rings, DSB® feedscrew designs, and Streamlined Coextrusion Die (SCD®), Optiflow and Vertex dies, each optimally designed to process specific films.
Davis-Standard also supplies downstream and terminal equipment as well as MDO’s, oscillating haul-offs, and winders to optimize web handling and output goals. These solutions can accommodate standard applications as well as complex substrates and structures requiring precise tension control to ensure quality while minimizing waste. Automation options are available to reduce cycle time and augment benefits from increased outputs.
For more information prior to ICE, visit www.davis-standard.com/converting-systems/. February 15, 2019
Davis-Standard Expertise at TAPPI Course in March
Five Davis-Standard extrusion and converting experts will share their knowledge at the upcoming TAPPI course, Providing a Better Understanding of Film Extrusion Technology, in Savannah, Georgia, March 12-14, 2019. During the course, participants will gain a better understanding of common resins and equipment used, extruder through winder, in both blown and cast film applications. There will also be discussions on troubleshooting issues such as dealing with gels and winding defects. Davis-Standard instructors will cover topics related to equipment technology along with other industry experts from leading companies. Following is a listing of Davis-Standard presentation topics, presentation times and brief biographies.
Rich Kanarski, Davis-Standard Extrusion Process Engineer
Topic: Extruders and Configurations for Blown vs. Cast, March 12, 2:45-3:30 p.m.
Rich Kanarski specializes in process development of larger-scale polymer converting lines, including single screw extrusion technology and upstream and downstream technologies related to cast film and extrusion coating products. He has worked on projects around the world, gaining valuable insight through collaboration with a vast network of polymer professionals and industrialists. Rich has been a member of the SPE Extrusion Division for more than seven years and currently serves on their board of directors.
Lou Piffer, Davis-Standard Sr. Sales Engineer, Extrusion Coating, Solution Coating and Cast Film
Topic #1: Film Casting Section Configurations, March 13, 10:00-10:45 a.m.
Topic #2: Gel Troubleshooting in Blown & Cast Film, March 14, 12:45-1:30 p.m.
With nearly 30 years of industry experience, almost all of those with Davis-Standard companies, Lou Piffer brings a wealth of knowledge related to the topics of extrusion coating, cast film, blown film and solution coating. This is his second year teaching at this specific TAPPI course, but he has presented at the TAPPI Extrusion Coating Course for over 20 years. Lou is a former TAPPI chairman, TAPPI Leadership Award winner and recipient of the Davis-Standard President’s Award.
Dr. Laura Martin, Director of Technology, Brampton Engineering
Topic: Air Rings for Blown Film Production, March 13, 12:45-1:30 p.m.
Laura brings a range of polymer experience to her role as Director of Technology for Brampton Engineering. She works in product development and on process teams for projects including the new Vector® Air Ring. With a background in chemical engineering, she has industry expertise in numerous technical and market segments including injection molding, blow molding, profile extrusion and extrusion lamination. Her first industry presentation won a best student paper award at the SPE’s ANTEC over 30 years ago. This is her second time teaching this section of the TAPPI course.
Bill Hellmuth, Davis-Standard Product Group Director, Blown Film
Topic: Blown Film Haul-Off Systems, Collapsing Frames and Bubble Cages, March 13, 1:30-2:15 p.m.
Bill Hellmuth offers engineering, production management, technical sales and marketing expertise having worked for four decades in the blown film industry. He is a member of the TAPPI PLACE Division and has published several papers on blown film equipment and processing for training and seminars around the world. He has co-chaired the TAPPI Film Extrusion and Coextrusion Short Course, is a past chairman of the TAPPI film extrusion committee, and received an honorable mention for his training session entitled “Extrusion Troubleshooting.”
Duane Smith, Davis-Standard Product Manager of Specialty Winding
Topic: Challenges of Web Handling and Winding in Cast & Blown Film, March 14, 2:15-3:00 p.m.
Duane Smith has over 45 years of industry experience, and is known throughout the global paper, film and nonwoven industries for his technical knowledge in web handling and winding. He has been awarded two winding patents, has made over 85 technical presentations, published numerous articles, and is the author of two books through TAPPI Press. He edited the first TAPPI Press e-book, The Ultimate Roll and Web Defect Troubleshooting Guide. Duane’s contributions have earned him two TAPPI Technical Awards and he is a TAPPI Fellow.
To register for the Blown and Cast Film Extrusion course, visit https://www.tappi.org/Events/Event-Calendar/Blown-and-Cast-Film-Extrusion-Course/
Five Davis-Standard extrusion and converting experts will share their knowledge at the upcoming TAPPI course, Providing a Better Understanding of Film Extrusion Technology, in Savannah, Georgia, March 12-14, 2019. During the course, participants will gain a better understanding of common resins and equipment used, extruder through winder, in both blown and cast film applications. There will also be discussions on troubleshooting issues such as dealing with gels and winding defects. Davis-Standard instructors will cover topics related to equipment technology along with other industry experts from leading companies. Following is a listing of Davis-Standard presentation topics, presentation times and brief biographies.
Rich Kanarski, Davis-Standard Extrusion Process Engineer
Topic: Extruders and Configurations for Blown vs. Cast, March 12, 2:45-3:30 p.m.
Rich Kanarski specializes in process development of larger-scale polymer converting lines, including single screw extrusion technology and upstream and downstream technologies related to cast film and extrusion coating products. He has worked on projects around the world, gaining valuable insight through collaboration with a vast network of polymer professionals and industrialists. Rich has been a member of the SPE Extrusion Division for more than seven years and currently serves on their board of directors.
Lou Piffer, Davis-Standard Sr. Sales Engineer, Extrusion Coating, Solution Coating and Cast Film
Topic #1: Film Casting Section Configurations, March 13, 10:00-10:45 a.m.
Topic #2: Gel Troubleshooting in Blown & Cast Film, March 14, 12:45-1:30 p.m.
With nearly 30 years of industry experience, almost all of those with Davis-Standard companies, Lou Piffer brings a wealth of knowledge related to the topics of extrusion coating, cast film, blown film and solution coating. This is his second year teaching at this specific TAPPI course, but he has presented at the TAPPI Extrusion Coating Course for over 20 years. Lou is a former TAPPI chairman, TAPPI Leadership Award winner and recipient of the Davis-Standard President’s Award.
Dr. Laura Martin, Director of Technology, Brampton Engineering
Topic: Air Rings for Blown Film Production, March 13, 12:45-1:30 p.m.
Laura brings a range of polymer experience to her role as Director of Technology for Brampton Engineering. She works in product development and on process teams for projects including the new Vector® Air Ring. With a background in chemical engineering, she has industry expertise in numerous technical and market segments including injection molding, blow molding, profile extrusion and extrusion lamination. Her first industry presentation won a best student paper award at the SPE’s ANTEC over 30 years ago. This is her second time teaching this section of the TAPPI course.
Bill Hellmuth, Davis-Standard Product Group Director, Blown Film
Topic: Blown Film Haul-Off Systems, Collapsing Frames and Bubble Cages, March 13, 1:30-2:15 p.m.
Bill Hellmuth offers engineering, production management, technical sales and marketing expertise having worked for four decades in the blown film industry. He is a member of the TAPPI PLACE Division and has published several papers on blown film equipment and processing for training and seminars around the world. He has co-chaired the TAPPI Film Extrusion and Coextrusion Short Course, is a past chairman of the TAPPI film extrusion committee, and received an honorable mention for his training session entitled “Extrusion Troubleshooting.”
Duane Smith, Davis-Standard Product Manager of Specialty Winding
Topic: Challenges of Web Handling and Winding in Cast & Blown Film, March 14, 2:15-3:00 p.m.
Duane Smith has over 45 years of industry experience, and is known throughout the global paper, film and nonwoven industries for his technical knowledge in web handling and winding. He has been awarded two winding patents, has made over 85 technical presentations, published numerous articles, and is the author of two books through TAPPI Press. He edited the first TAPPI Press e-book, The Ultimate Roll and Web Defect Troubleshooting Guide. Duane’s contributions have earned him two TAPPI Technical Awards and he is a TAPPI Fellow.
To register for the Blown and Cast Film Extrusion course, visit https://www.tappi.org/Events/Event-Calendar/Blown-and-Cast-Film-Extrusion-Course/February 13, 2019
Davis-Standard Announces First Quarter R&D Additions
The Davis-Standard Technical Center has announced two exciting additions to its lab capabilities in Pawcatuck, Conn. By the end of the first quarter, Davis-Standard will offer trials for its Davis-Standard Helibar® groove feed extruder and the DS Activ-Check control system for continuous extruder monitoring. According to John Christiano, Davis-Standard’s Vice President of Extrusion Technology, both present new opportunities for customers to improve and strengthen processes.
“These technologies have been proven in the field and we’re pleased to offer experimentation in our technical center,” said Christiano. “We are firm believers in partnering with customers to make processes better and in maximizing their capital investments. I am eager for customers to use both the Helibar and DS Activ-Check in establishing performance baselines during real-world trials.”
The Helibar extruder is the next generation in Davis-Standard’s groove feed extruder offering. The dimensions of the extruder in the lab will be 65mm with a 36:1 L/D. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. Christiano noted this is especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
The DS Activ-Check system will be mounted on a 4.5-inch (114mm) extruder. Using a continuous monitoring platform, the DS Activ-Check strengthens preventative and predictive maintenance for extruder operation. Operators are able to monitor key mechanical and electrical components of the extruder and gearbox and receive early notification of potential component failure to prevent unscheduled downtime. Users can obtain notifications via e-mail and text, and can remotely monitor conditions via smart devices or remote PCs. Users also benefit from the collection of operational data, leading to significant cost-cutting opportunities.
John Clemens, Davis-Standard’s Director of Extrusion Controls, added, “The capability to monitor extrusion line variables such as mechanical and electrical system conditions is essential in order to bring products to market faster. I look forward to customers having the opportunity to test the many advantages of this system for both extrusion and converting processes.”
Both technologies will be available to customers by the end of the first quarter. If interested in scheduling a trial, please contact marketing@davis-standard.com.
The Davis-Standard Technical Center has announced two exciting additions to its lab capabilities in Pawcatuck, Conn. By the end of the first quarter, Davis-Standard will offer trials for its Davis-Standard Helibar® groove feed extruder and the DS Activ-Check control system for continuous extruder monitoring. According to John Christiano, Davis-Standard’s Vice President of Extrusion Technology, both present new opportunities for customers to improve and strengthen processes.
“These technologies have been proven in the field and we’re pleased to offer experimentation in our technical center,” said Christiano. “We are firm believers in partnering with customers to make processes better and in maximizing their capital investments. I am eager for customers to use both the Helibar and DS Activ-Check in establishing performance baselines during real-world trials.”
The Helibar extruder is the next generation in Davis-Standard’s groove feed extruder offering. The dimensions of the extruder in the lab will be 65mm with a 36:1 L/D. With the Helibar design, helical grooves inside the barrel run along the entire barrel bore. This technology has shown to increase extruder output rates while improving energy efficiency and reducing barrel and screw wear. Other advantages include lower start-up costs, shorter residence time and the ability to process higher levels of regrind. Christiano noted this is especially beneficial for high-profile applications where speed, melt quality and efficiency are paramount.
The DS Activ-Check system will be mounted on a 4.5-inch (114mm) extruder. Using a continuous monitoring platform, the DS Activ-Check strengthens preventative and predictive maintenance for extruder operation. Operators are able to monitor key mechanical and electrical components of the extruder and gearbox and receive early notification of potential component failure to prevent unscheduled downtime. Users can obtain notifications via e-mail and text, and can remotely monitor conditions via smart devices or remote PCs. Users also benefit from the collection of operational data, leading to significant cost-cutting opportunities.
John Clemens, Davis-Standard’s Director of Extrusion Controls, added, “The capability to monitor extrusion line variables such as mechanical and electrical system conditions is essential in order to bring products to market faster. I look forward to customers having the opportunity to test the many advantages of this system for both extrusion and converting processes.”
Both technologies will be available to customers by the end of the first quarter. If interested in scheduling a trial, please contact marketing@davis-standard.com.January 30, 2019
Davis-Standard to Host Plastic Extrusion Seminar in April
Davis-Standard will be offering its popular extrusion seminar, “The Basics of Plastics Extrusion,” on April 9 – 10, 2019 at its headquarters in Pawcatuck, Conn. The two-day class covers the fundamentals of plastics extrusion, as well as the composition and properties of various polymers and the mechanics of essential downstream processes. Seminar topics include extruder components, temperature control, maintenance and screw design.
In addition to instruction, course participants will tour Davis-Standard’s Technology Center and manufacturing facility, and will have access to polymer process engineers and technical specialists. The fee is $750 per person with a 10 percent discount given for groups of three or more. Course books and materials are included, and class size is limited to promote student and teacher interaction.
For enrollment details or more information about this seminar, contact Nichole Denerley at ndenerley@davis-standard.com.
Davis-Standard will be offering its popular extrusion seminar, “The Basics of Plastics Extrusion,” on April 9 – 10, 2019 at its headquarters in Pawcatuck, Conn. The two-day class covers the fundamentals of plastics extrusion, as well as the composition and properties of various polymers and the mechanics of essential downstream processes. Seminar topics include extruder components, temperature control, maintenance and screw design.
In addition to instruction, course participants will tour Davis-Standard’s Technology Center and manufacturing facility, and will have access to polymer process engineers and technical specialists. The fee is $750 per person with a 10 percent discount given for groups of three or more. Course books and materials are included, and class size is limited to promote student and teacher interaction.
For enrollment details or more information about this seminar, contact Nichole Denerley at ndenerley@davis-standard.com.January 18, 2019
Davis-Standard Teams Up with Industry Leaders for MD&M West Exhibit
Running FEP Line to Showcase Best-in-Class Technology
The technologies of Davis-Standard, Conair, Zumbach and other industry-leading companies will be on display with a running FEP line at MD&M West in Anaheim, Calif., February 5-7, 2019 at booth 3839. The coextrusion line will be processing FEP medical tubing with three barium sulfite stripes. The line will be equipped with two of Davis-Standard’s MEDD (Medical Extruder Direct Drive) extruders along with Conair MedLineTM upstream and downstream equipment, Zumbach gauging, Guill die tooling and resins supplied by Daikin and PolyOne Colorant Chromatics. MD&M is the largest medical technology show in North America, making this the ideal venue to demonstrate Davis-Standard’s medical tubing capabilities alongside industry partners.
According to Dr. Jason Baird, senior process engineer at Davis-Standard, this line demonstrates the value of long-term collaboration to meet the functional and versatile tubing demanded by the medical industry. “The tubing at the show will feature three stripes and will represent the latest technology required for processing barium sulfite products,” he said. “One of the greatest advantages of this line is that it gives the processor the option to lay the stripes on the outside of the tubing or embed them within the tubing wall. Every component is engineered for tight tolerances, high-quality and output efficiency.”
Specific to Davis-Standard, the MEDD extruders will demonstrate the value of an extruder designed specifically for medical environments. The MEDD enables processors to easily swap barrels and/or feedsection liners to change extruder diameter and/or length while keeping alignment intact, providing versatility in cleanroom settings where space is limited. The extruder’s direct drive design eliminates the need for gearcase oils and belts that create particulates, and the machine is mounted on linear rails to make seamless adjustments with or without a melt pump. At the MD&M show, both extruders will have ¾-inch (19mm) diameter barrels with L/D’s of 24:1 and 16:1. In order to limit exposure of the radio-opaque barium sulfate filler to the high temperatures of fluoropolymer processing, a shorter 16:1 extruder along with special screw design will be used. All components of the tubing line will be monitored and controlled by Davis-Standard’s eVUE control system.
According to Kevin Dipollino, Davis-Standard’s product manager of pipe, profile and tubing, “This line represents an all-encompassing package in both design and processing technology. It shows the value of complementary components among reputable industry partners in creating an end-to-end solution that addresses a growing segment within the medical tubing marketplace.”
MDM West Equipment video
For more information about Conair, visit www.conairgroup.com. For more information about Zumbach, visit www.zumbach.com.
Running FEP Line to Showcase Best-in-Class Technology
The technologies of Davis-Standard, Conair, Zumbach and other industry-leading companies will be on display with a running FEP line at MD&M West in Anaheim, Calif., February 5-7, 2019 at booth 3839. The coextrusion line will be processing FEP medical tubing with three barium sulfite stripes. The line will be equipped with two of Davis-Standard’s MEDD (Medical Extruder Direct Drive) extruders along with Conair MedLineTM upstream and downstream equipment, Zumbach gauging, Guill die tooling and resins supplied by Daikin and PolyOne Colorant Chromatics. MD&M is the largest medical technology show in North America, making this the ideal venue to demonstrate Davis-Standard’s medical tubing capabilities alongside industry partners.
According to Dr. Jason Baird, senior process engineer at Davis-Standard, this line demonstrates the value of long-term collaboration to meet the functional and versatile tubing demanded by the medical industry. “The tubing at the show will feature three stripes and will represent the latest technology required for processing barium sulfite products,” he said. “One of the greatest advantages of this line is that it gives the processor the option to lay the stripes on the outside of the tubing or embed them within the tubing wall. Every component is engineered for tight tolerances, high-quality and output efficiency.”
Specific to Davis-Standard, the MEDD extruders will demonstrate the value of an extruder designed specifically for medical environments. The MEDD enables processors to easily swap barrels and/or feedsection liners to change extruder diameter and/or length while keeping alignment intact, providing versatility in cleanroom settings where space is limited. The extruder’s direct drive design eliminates the need for gearcase oils and belts that create particulates, and the machine is mounted on linear rails to make seamless adjustments with or without a melt pump. At the MD&M show, both extruders will have ¾-inch (19mm) diameter barrels with L/D’s of 24:1 and 16:1. In order to limit exposure of the radio-opaque barium sulfate filler to the high temperatures of fluoropolymer processing, a shorter 16:1 extruder along with special screw design will be used. All components of the tubing line will be monitored and controlled by Davis-Standard’s eVUE control system.
According to Kevin Dipollino, Davis-Standard’s product manager of pipe, profile and tubing, “This line represents an all-encompassing package in both design and processing technology. It shows the value of complementary components among reputable industry partners in creating an end-to-end solution that addresses a growing segment within the medical tubing marketplace.”
MDM West Equipment video
For more information about Conair, visit www.conairgroup.com. For more information about Zumbach, visit www.zumbach.com.December 28, 2018
Davis-Standard’s Pawcatuck Facility Achieves ISO Certification
In an ongoing effort to strengthen efficiencies and customer satisfaction, Davis-Standard’s Pawcatuck facility recently became ISO 9001:2015 certified. The certification validates Davis-Standard’s processes across the board, internally and externally, and serves as a benchmark for the company’s commitment to operational quality and process improvement.
“ISO requires the implementation of a demonstrated quality management system, promoting a holistic approach to evaluating your operation,” said Mike Newhall, Davis-Standard’s Vice President of Operations. “It has driven corrective action where we’ve needed it, and has made every aspect of our business better. This encompasses everything from how we on-board employees and review customer specifications to our engineering and manufacturing practices. There is no stone left unturned, which results in an improved capacity to achieve customer expectations each and every time.”
At the core of ISO certification is the ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements while also enhancing customer fulfillment through an effective quality management system (www.iso.org). Because of this, Newhall noted that all issues are addressed at the source.
“The ISO process is invaluable in making every department better,” said Newhall. “It’s also just the beginning. It is a continuous improvement process to improve our performance in all areas of the business. Being ISO certified gives our employees and customers the assurance the system is accessed and approved on a regular basis. It is a sustainable approach that holds us accountable to what we promise with the Davis-Standard brand.”
For more information, contact Mike Newhall at mnewhall@davis-standard.com.
Photo Caption: ISO 9001 2018 Certification Logo
In an ongoing effort to strengthen efficiencies and customer satisfaction, Davis-Standard’s Pawcatuck facility recently became ISO 9001:2015 certified. The certification validates Davis-Standard’s processes across the board, internally and externally, and serves as a benchmark for the company’s commitment to operational quality and process improvement.
“ISO requires the implementation of a demonstrated quality management system, promoting a holistic approach to evaluating your operation,” said Mike Newhall, Davis-Standard’s Vice President of Operations. “It has driven corrective action where we’ve needed it, and has made every aspect of our business better. This encompasses everything from how we on-board employees and review customer specifications to our engineering and manufacturing practices. There is no stone left unturned, which results in an improved capacity to achieve customer expectations each and every time.”
At the core of ISO certification is the ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements while also enhancing customer fulfillment through an effective quality management system (www.iso.org). Because of this, Newhall noted that all issues are addressed at the source.
“The ISO process is invaluable in making every department better,” said Newhall. “It’s also just the beginning. It is a continuous improvement process to improve our performance in all areas of the business. Being ISO certified gives our employees and customers the assurance the system is accessed and approved on a regular basis. It is a sustainable approach that holds us accountable to what we promise with the Davis-Standard brand.”
For more information, contact Mike Newhall at mnewhall@davis-standard.com.
Photo Caption: ISO 9001 2018 Certification LogoDecember 10, 2018
Davis-Standard Acquires TSL
Davis-Standard, LLC announced today that it has acquired Thermoforming Systems LLC (“TSL”) of Yakima, Washington. TSL (www.tslusa.biz) designs, manufacturers and markets leading-edge thermoforming equipment to the North American food packaging industry.
“TSL is the market leader in thermoforming equipment technology for high volume packaging and we are excited to welcome their dedicated team to Davis-Standard today,” said Jim Murphy, Davis-Standard President and CEO. Murphy added, “We are enthusiastic about this opportunity with TSL, as we share core values and a focus on our customers, technology and product innovation.”
James Naughton, President of Thermoforming Systems LLC, remarked on the transaction.
“Davis-Standard has a long-standing reputation as the global leader in extrusion technology and was our preferred partner to work with,” he said. “We are very pleased to join an organization that shares our business principles, and together with Davis-Standard, TSL looks to deepen its commitment to our customers and employees. TSL will continue to operate and serve its customers as before and we are enthusiastic about our unique product opportunities with Davis-Standard.”
Murphy concluded with, “This is an exciting day for both organizations as we begin our future together.”
Caption 1:
Jim Murphy, President & CEO of Davis-Standard shakes hands with James Naughton of Thermoforming Systems LLC (TSL)
Caption 2:
Thermoforming Systems LLC (“TSL”) designs, manufacturers and markets leading-edge thermoforming equipment to the North American food packaging industry.
Davis-Standard, LLC announced today that it has acquired Thermoforming Systems LLC (“TSL”) of Yakima, Washington. TSL (www.tslusa.biz) designs, manufacturers and markets leading-edge thermoforming equipment to the North American food packaging industry.
“TSL is the market leader in thermoforming equipment technology for high volume packaging and we are excited to welcome their dedicated team to Davis-Standard today,” said Jim Murphy, Davis-Standard President and CEO. Murphy added, “We are enthusiastic about this opportunity with TSL, as we share core values and a focus on our customers, technology and product innovation.”
James Naughton, President of Thermoforming Systems LLC, remarked on the transaction.
“Davis-Standard has a long-standing reputation as the global leader in extrusion technology and was our preferred partner to work with,” he said. “We are very pleased to join an organization that shares our business principles, and together with Davis-Standard, TSL looks to deepen its commitment to our customers and employees. TSL will continue to operate and serve its customers as before and we are enthusiastic about our unique product opportunities with Davis-Standard.”
Murphy concluded with, “This is an exciting day for both organizations as we begin our future together.”
Caption 1:
Jim Murphy, President & CEO of Davis-Standard shakes hands with James Naughton of Thermoforming Systems LLC (TSL)
Caption 2:
Thermoforming Systems LLC (“TSL”) designs, manufacturers and markets leading-edge thermoforming equipment to the North American food packaging industry.November 28, 2018
Davis-Standard R&D Pioneer Norton C. Wheeler, Jr. Dies at 96
Norton C. Wheeler, Jr., one of Davis-Standard’s most beloved and accomplished technology innovators passed away the end of September at his home in Mystic, Conn. He was 96. Wheeler’s distinguished career at Davis-Standard spanned six decades. Even after his retirement in 1989, he remained engaged as a consultant until the age of 90. He is known as the father of the DSB® (Davis-Standard Barrier) feedscrew, authored numerous technical papers, and mentored many Davis-Standard engineers. His list of contributions to Davis-Standard and the plastics industry, in general, is extensive. He was awarded Fellow of the Society of Plastics Engineers in 1985 and received the Bruce C. Maddock Award in 1998 for his pioneering work in research and development.
“I was honored to know Norton and work alongside him for so many years. He was a great mind, problem-solver and infinite resource. He was also a wonderful human being, always willing to give of himself in his modest way,” said John Christiano, Davis-Standard’s Vice President of Extrusion Technology. “Our R&D capabilities and technical leadership began with Norton and he remained so vital to our work throughout his life. His achievements not only defined Davis-Standard as an R&D leader, but they changed the industry. He was truly one of a kind and will be dearly missed.”
Being part of Davis-Standard was in Wheeler’s blood. His grandfather, Charles E. Wheeler, was an original owner of Davis-Standard, purchasing the business as the Standard Machinery Company in 1904. His father Norton Sr. and his uncle John were instrumental in assisting their father with modernizing and diversifying the operation. Under the leadership of Wheeler’s father, company president in the 1940s, and his new partner Benjamin Davis, the company transitioned from a manufacturer of compression molding presses before and during World War II into a post-war manufacturer of extrusion machinery. The company became Davis-Standard in 1948.
Wheeler joined Davis-Standard in 1951 after serving in the U.S. Air Force and graduating from Brown University with a chemistry degree. Wheeler was a natural in the research environment. He spearheaded Davis-Standard’s first lab in the 1960s, growing the facility from a small space to a building equipped for customer trials and extensive R&D within a decade. During the following 20 years, he conducted revolutionary research with regard to feedscrew design and extrusion process control. Of all of his achievements, Wheeler was most proud of the fact that Davis-Standard was the first company to fully instrument an extruder with multiple pressure transducers.
In the early 1980s, Wheeler patented the well-known DSB screw design. This design overcame limitations of existing barrier screws by optimizing the screw’s melt region, leading to improved stability and performance. The DSB quickly became the industry’s premier feedscrew and gave Davis-Standard a global technical presence. It also helped the company expand into multiple processing areas such as pipe and profile and sheet. The DSB continues to be the basis for all Davis-Standard screw designs.
Wheeler was predeceased by his wife of 69 years, Mary Anderson Wheeler, and is survived by their five children, six grandchildren and eight great-grandchildren.
Norton C. Wheeler, Jr., one of Davis-Standard’s most beloved and accomplished technology innovators passed away the end of September at his home in Mystic, Conn. He was 96. Wheeler’s distinguished career at Davis-Standard spanned six decades. Even after his retirement in 1989, he remained engaged as a consultant until the age of 90. He is known as the father of the DSB® (Davis-Standard Barrier) feedscrew, authored numerous technical papers, and mentored many Davis-Standard engineers. His list of contributions to Davis-Standard and the plastics industry, in general, is extensive. He was awarded Fellow of the Society of Plastics Engineers in 1985 and received the Bruce C. Maddock Award in 1998 for his pioneering work in research and development.
“I was honored to know Norton and work alongside him for so many years. He was a great mind, problem-solver and infinite resource. He was also a wonderful human being, always willing to give of himself in his modest way,” said John Christiano, Davis-Standard’s Vice President of Extrusion Technology. “Our R&D capabilities and technical leadership began with Norton and he remained so vital to our work throughout his life. His achievements not only defined Davis-Standard as an R&D leader, but they changed the industry. He was truly one of a kind and will be dearly missed.”
Being part of Davis-Standard was in Wheeler’s blood. His grandfather, Charles E. Wheeler, was an original owner of Davis-Standard, purchasing the business as the Standard Machinery Company in 1904. His father Norton Sr. and his uncle John were instrumental in assisting their father with modernizing and diversifying the operation. Under the leadership of Wheeler’s father, company president in the 1940s, and his new partner Benjamin Davis, the company transitioned from a manufacturer of compression molding presses before and during World War II into a post-war manufacturer of extrusion machinery. The company became Davis-Standard in 1948.
Wheeler joined Davis-Standard in 1951 after serving in the U.S. Air Force and graduating from Brown University with a chemistry degree. Wheeler was a natural in the research environment. He spearheaded Davis-Standard’s first lab in the 1960s, growing the facility from a small space to a building equipped for customer trials and extensive R&D within a decade. During the following 20 years, he conducted revolutionary research with regard to feedscrew design and extrusion process control. Of all of his achievements, Wheeler was most proud of the fact that Davis-Standard was the first company to fully instrument an extruder with multiple pressure transducers.
In the early 1980s, Wheeler patented the well-known DSB screw design. This design overcame limitations of existing barrier screws by optimizing the screw’s melt region, leading to improved stability and performance. The DSB quickly became the industry’s premier feedscrew and gave Davis-Standard a global technical presence. It also helped the company expand into multiple processing areas such as pipe and profile and sheet. The DSB continues to be the basis for all Davis-Standard screw designs.
Wheeler was predeceased by his wife of 69 years, Mary Anderson Wheeler, and is survived by their five children, six grandchildren and eight great-grandchildren.October 19, 2018