Davis-Standard at Interplastica 2017

 

Davis-Standard’s line of dsX™ products will headline the company’s presence at the upcoming Interplastica show in Moscow, January 24th-27th, 2017. Located in Booth #23C10, Davis-Standard will have representatives from its subsidiary in Germany to promote technology in blown film, cast film, extrusion coating, foam, profile and sheet applications. Interplastica is the industry’s most important trade fair in Russia where Davis-Standard continues to seek opportunities to grow and expand. Following is a summary of technology Davis-Standard will be promoting.

dsX s-tretch™ Cast Film Line – This is the first cast film line of its kind, providing an alternative to pre-stretching and coreless techniques traditionally done off line. Processors can take advantage of thinner films, higher line speeds and improved film strength. Not only does the machine eliminate a secondary process, but produces films with greater energy efficiency and higher load retention. The line is equipped to support a range of resins and applications at slit web widths from 300 to 1500 mm, and is pre-configured with several different extrusion packages to produce three, five or seven layer films.

dsX flex-film™ Blown Film Line – This pre-engineered blown film line is designed to serve the core of the blown film industry for applications in printing and laminating, flexible packaging, collation shrink film, bag making, hood shrink and surface printing. Available in 1900 mm and 2500 mm sizes, processors can take advantage of Davis-Standard’s high performance technology at an affordable price. This includes industry-leading air rings (see UpJet™), die and feedscrew designs for film uniformity, high output rates and long-lasting equipment performance. Options for different widths, die sizes and accommodations for multiple applications are available.

UpJet™ Air Ring – This high performance air ring is geared toward commodity markets such as stretch film, can liners and industrial films. It can be used on existing and new blown film lines in manual or auto-profile mode. When used with Davis-Standard’s automatic profile control and Centrex or Vertex dies, output increases have been as much as 40 percent. It is available in sizes ranging from 7 to 40 inches (180 to 1016 mm) in manual or motorized elevation control and passive or automatic thickness profile control configurations.

dsX flex pack™ Extrusion Coating Line- This line supports cost-sensitive flexible packaging applications. It is pre-configured to merge customer demand with the best components in the industry for better end-product quality, greater uptime and productivity, reduced waste and production costs, and application versatility. It is also engineered with proven components and an adaptable machine configuration making it ideal for converters, printing companies, multinational companies and start-ups.

For more information about Davis-Standard’s Global Advantage™ prior to Interplastica, visit www.davis-standard.com.

Transam Extrusions Continues to Invest in Davis-Standard Technology

 

The United Kingdom’s market-leading tubing & profile manufacturer, Transam Extrusions Limited, continues to invest in Davis-Standard extrusion equipment. Transam, based in Barton-Le-Clay, Bedfordshire, United Kingdom, has experienced significant growth over the past decade and is regarded as one of the UK’s leading plastic pipe manufacturers, producing a wide range of both flexible and rigid plastic pipes and profiles up to 180 mm wide.

The relationship between the two companies has grown over the past decade and has included investment in new Davis-standard extruders, screw technology and other downstream equipment to support the company’s growing business.

“Davis-Standard’s expertise, dedication, and responsiveness to their customers go beyond all expectations,” said Russell Brazier, Managing Director, Transam. “Their equipment is extremely reliable, screw technology second to none and we’ve been delighted with the technical staff that supports and help us to concentrate on our growing business in the United Kingdom.”

Most recently, Transam added a new Davis-Standard EB50 EuroBlue extruder. The EB50 EuroBlue is the sixth Davis-standard extruder, with associated downstream, to be installed at Transam. The machine was ordered and delivered within 5 days, resulting in minimal production delays for Transam’s clients. In addition, Transam purchased a custom-built Davis-Standard water-bath specifically designed for the company’s unique business requirements.

Transam operates a reinvestment program, which ensures a proportion of their annual profits are allocated for re-investment back into their business in the form of new equipment. They are passionate about British manufacturing and are dedicated to offering their clients quality product with excellent service.

For more information about Transam Extrusions Limited, visit www.transamltd.co.uk. For more information about Davis-Standard’s extrusion capabilities and support from the company’s UK facility covering EMEA, contact Mark Woodgate at mwoodgate@dsbrookes.com

 

Davis-Standard Introduces Cutting and Feeding Machine for Wire and Cable Applications

 

To support low voltage wire and cable processes for insulating applications, Davis-Standard has introduced a new cutting and feeding machine. Designed for efficiency, this unit facilitates timely transfers from one take-up to the other, while minimizing operator involvement. This expedites the take-up reel change process during insulation and enables wire and cable manufacturers to boost outputs.

“This machine features a deflection pulley arrangement and helper caterpillar with a cutting system to streamline the insulation process and ensure quality,” said John Zachow, Vice President, Davis-Standard Wire and Cable Systems. “We’re always looking for ways to improve the bottom line for customers and this unit offers significant production advantages for the short-term and long-term. Like other Davis-Standard machinery, such as the Thermatic® series extruder, the cutting and feeding station is designed to be very robust to ensure longevity and allow for fast, efficient run times.”

The machine’s deflection pulley arrangement sits between two portal take-ups. It features pulleys for round cables with integrated clamping, feeding and cutting devices. A pre-programmed length of cable can be pulled out of the accumulator enabling the operator to affix the end of the cable to an empty reel after being cut. Pneumatic clamping during take-up changeover is delivered via a helper caterpillar. The caterpillar pulls the cable from the accumulator, transferring it from one take-up to the other. Design advantages include adjustable vertical and horizontal guiding rollers at the inlet and outlet sides of the machine, and adjustable upper and lower belts on pneumatic cylinders with pressure rollers. An AC gear motor delivers power with an automatic “off” feature when the winding drives are activated.

For more information about Davis-Standard’s new cutting and feeding machine, contact John Zachow at jzachow@davis-standard.com.

Davis-Standard Successfully Promotes Global Advantage™ at K 2016

 

Davis-Standard’s booth was a nonstop flow of activity, during K 2016, demonstrating the depth of its Global AdvantageÔ in extrusion and converting technology.

According to the final K show press release, this year boasted a total of 230,000 visitors, attending from over 160 countries, an increase of 12,000 – or approximately 5.5 per cent – from the previous show in 2013. Featured this year were 3,285 exhibitors, up from the 3,220 in 2013. Machinery and plant manufacturing occupied the largest exhibit area, with over 1,900 participants.  Also on display were new materials, innovative recycling concepts, and new applications for organic plastics and additive manufacturing.

“The magnitude of participation in this year’s show is indicative of the value of plastics manufacturing worldwide, and the progress being made in every aspect of the industry,” said Davis-Standard President, Jim Murphy. “The focus on energy, material and resource efficiency, and the emphasis on the impact plastics have on modern living environments, reflects the commitment by all involved to move the industry forward.”

“We were especially pleased with the international participation,” added Chris Barton, Davis-Standard Vice-President, Sales, EMEA. “Visitors came from 160 countries, and we had large contingents from Asia, India, China, South Korea, Canada, France, Germany, Italy, The Netherlands, Spain, and Belgium. We appreciate those who stopped by Davis-Standard’s booth and we look forward to serving you in the future.”

Davis-Standard’s exhibit included a 90 mm extruder with QSE Adaptor, high speed film & foil unwind, feedscrew and die displays, control system advancements, and the company’s innovative dsX™ technology and extensive aftermarket capabilities.

For more information on Davis-Standard’s success at the K Show, visit www.davis-standard.com.

DSG-Canusa Adds Davis-Standard Thermatic® Extruders to China Operation

 

DSG-Canusa Polymer Technologies Company recently augmented their tubing operation in China with the purchase of two Davis-Standard ThermaticÒ extruders. The extruders, installed last summer, are being used for processing premium heat shrink tubing to support automotive, electrical/utility and electronics markets. In a highly competitive Chinese extruder market, DSG-Canusa chose Davis-Standard due to world-class machines, the proximity of Davis-Standard’s Suzhou subsidiary, a short delivery time, and customized features for DSG’s proprietary tubing requirements.

“We like the processing stability of these machines and the local technical support and spare parts services. Davis-Standard’s presence in Suzhou was a key part of our decision because we can call on them locally,” said Johnson Zhu, Manager, Engineering for DSG-Canusa. “The Thermatic offers a lot in terms of capabilities and versatility, but we especially like the performance of the cooling device and gearbox control system. We’ve built our business on quality, technology and service, and we know these machines will help us consistently produce high-quality tubing.”

Davis-Standard’s Thermatic extruder is ideal for demanding processes such as heat shrink tubing because it is built for durability, minimal maintenance, and quiet operation. For DSG-Canusa, this tubing includes single wall, dual wall, medium/heavy wall, specialty non-polyolefin, and automotive heat shrink tubing as well as braided sleeves. As with many of Davis-Standard’s customers, DSG-Canusa appreciates the Thermatic’s range of options for feedscrews and control systems, offering opportunities for future expansion. Sizes range from 1 ½ to 10 inches (40 to 250mm) with L/D’s from 12:1 to 40:1.

For more information about DSG, visit www.dsgcanusa.com. For more information about Davis-Standard’s regional capabilities in China, visit www.davis-standard.com.

Davis-Standard Leverages Ongoing Market Growth with Lease Agreement

 

Local business leader Davis-Standard, LLC (www.davis-standard.com) has entered into a long-term lease agreement for the sale and lease-back of its facilities in Pawcatuck, Conn. and Fulton, N.Y. Under terms of the agreement with Spirit Realty Capital, Davis-Standard will retain control of both facilities through 2056. There will be no impact on employees or day-to-day operations.

“We are proactive in seeking ways to leverage market growth while maintaining our leading position in the extrusion and converting industries,” said Jim Murphy, Davis-Standard President and CEO. “The current real estate climate offers an opportunity to take advantage of a favorable market valuation to further invest in the business. This transaction will increase our financial flexibility by unlocking value in our facilities. We have explored this opportunity for some time, and after thorough review, are pleased to be working with partner Spirit Realty Capital.”

Murphy added, “Our ability to gain market share and also support a global customer base is dependent on a business model that balances long-term viability with fiscal responsibility. This agreement does just that while reinforcing our commitment to employees and the economic health of the Pawcatuck and Fulton communities.”

For more information, contact Michael Roe at mroe@davis-standard.com.

John Aagaard Joins Davis-Standard as Product Manager, Reclaim-Fiber

 

Davis-Standard, LLC is pleased to announce the appointment of John Aagaard to Product Manager, Reclaim-Fiber. In his new role, Aagaard will focus on sustainable business growth, offering sales support to both new and existing customers. Prior to joining Davis-Standard, he worked for American Maplan d.b.a. Battenfeld-Cincinnati-USA, as Project Sales Engineer in the packaging division. He also worked for Raytheon-Missile Systems as a Mechanical Designer & Project Engineer.

“John brings outstanding leadership experience to our team,” said Steve DeAngelis, Davis-Standard Vice President of Sheet and Foam Systems. “His knowledge and expertise will further enhance our continuing efforts to provide optimal customer care and service worldwide.”

Davis-Standard’s Global Converting Expertise at ICE China

 

The Global Advantage™ offered by Davis-Standard’s converting technology and support services will be promoted at ICE China, Booth #1A02, November 16th-18th. Davis-Standard is a respected market leader in processing equipment and services for extrusion coating, liquid coating, blown film and cast film, serving customers on every continent. At ICE, Davis-Standard will highlight new liquid coating technology and its line of cost-effective, high productivity processing systems for converting applications – the dsX™ series.

In liquid coating, Davis-Standard developed a new curtain slide coater and five-roll silicone coater. Both technologies are capable of high rates and ease of maintenance. The curtain slide coater applies single layer coatings at rates up to 2800 fpm (853 mpm) with expansion capabilities up to two additional layers. The five-roll silicone coater is capable of applying 100 percent silicone at rates up to 2400 fpm (732 mpm). This coater is constructed of stainless steel for ease of cleanup and includes a mist removal system. Davis-Standard offers more than 50 liquid coating methods including gravure, rod, slot die, reverse roll and smooth roll transfer, supporting applications in tapes and labels, silicone-coated products and specialty coating markets.

Davis-Standard’s dsX™ line of extrusion coating, cast film and blown film equipment offers processors advantages in price, performance and delivery. Each system is engineered for greater up-time, increased productivity and reduced waste, and is backed by Davis-Standard’s 24/7 global support network. The dsX flex-pack™ has been especially well received worldwide, offering converters and package printers a high-value option for expanding sales in the price-sensitive flexible packaging market. The dsX flex-pack’s adaptable machine configuration gives processors the capabilities and flexibility needed to ramp up and compete effectively for a variety of rapidly emerging application opportunities. Examples of applications include salted snack and noodle bags, toothpaste tubes, sachet packs, personal care products, condiment packs and stand-up pouches.

The dsX technology supports cast and blown film applications with the dsX s-tretch™ and dsX flex-film™ systems. The dsX s-tretch is the first cast film line of its kind featuring integrated pre-stretch capabilities as an alternative to traditional pre-stretching methods. Processors can take advantage of thinner films, higher line speeds, reduced waste and improved film strength. In blown film, the dsX flex-film is designed for applications in printing and laminating, flexible packaging, collation shrink and bag making, hood shrink and surface printing. Options for Davis-Standard’s industry-leading air ring and feedscrew designs are available, as well as different widths and die sizes to accommodate multiple products.

Regional service teams support converting equipment before, during and after the sale with timely delivery and installation, readily available spare parts and prompt customer service. This includes service and support for Davis-Standard’s line of control systems. Davis-Standard is the home to Circonix Technologies, which supports the ability to upgrade PLC, drive and mechanical systems on thousands of existing installations, including non Davis-Standard brands. For more information, visit www.davis-standard.com.

Davis-Standard Germany (ER-WE-PA GmbH) appoints Paul Knorsch as Aftermarket and Business Development Leader

 

Davis-Standard is pleased to announce that Paul Knorsch has joined the company as the Aftermarket Group and Business Development Leader at Davis-Standard’s German subsidiary, ER-WE-PA GmbH. In his new role, Mr. Knorsch will work closely with the Global Aftermarket Team to support Davis-Standard products, locations and initiatives worldwide. He will be based in Erkrath and report to Kai Möllendorf, ER-WE-PA’s Managing Director.

Mr. Knorsch will play an integral role in driving aftermarket growth and supporting customers. He will be dedicated to further enhancing the existing aftermarket offerings in spare parts management, retrofits and rebuilds, as well as control upgrades. In addition, Mr. Knorsch will promote the latest technology to demonstrate how Davis-Standard can improve customer’s existing extrusion lines. Mr. Knorsch has worked for decades with customers on specialized solutions around the world. His knowledge and expertise within the extrusion industry will be a great asset to Davis-Standard.

For more information about Davis-Standard’s capabilities in Germany, Europe or worldwide visit www.davis-standard.com.

Davis-Standard’s dsX flex-pack™ Proves Valuable to Global Extrusion Coating Market

 

Davis-Standard’s dsX flex-pack™ line for extrusion coating continues to gain momentum among processors worldwide. Recent installations in Poland, Turkey, Saudi Arabia and China have proven the concept of this versatile machine with short installation and commissioning times. Since being introduced at K 2013, the line has been installed on nearly every continent, enabling processors to cost-effectively produce all types of flexible packaging.

“The market for flexible packaging continues to grow with an anticipated global growth rate of 4.4 percent through 2018,” explained Rick Keller, Davis-Standard’s Vice President of Extrusion Coating and Liquid Coating. “This is especially prevalent in China, Southeast Asia and India where the growth has been substantial. Demand for flexible packaging is expanding, and processors are seeking reliable equipment with a fast start-up that can adapt to changing demands. We anticipate sales to remain strong for this machine well into the coming years.”

“The line’s unique combination of Davis-Standard’s deep experience with an efficient footprint and low pricing, has convinced a new generation of customers to trust in our know-how,” noted Chris Barton, Vice President, Sales EMEA.

The dsX flex-pack has excelled in the areas of extruder performance, web handling, lamination bonding, unwind splice efficiency and consistent winding. It is available in 1200, 1350 and 1550mm widths and processors are able to regularly achieve speeds up to 450 mpm. Converters benefit from reduced variability and better end product quality, greater uptime and productivity, less waste and lower costs, and capabilities for a wide range of applications. The latest versions of the dsX flex-pack have been adapted to provide tandem extrusion coating capabilities, further expanding the machine’s relevance in the marketplace.

“The best part about this line in addition to the price and delivery, is the quality of the components,” said Keller. “The extruder is best in class; the web handling has the highest alignment standards in the industry; the unwind offers a double-direction lap splice at full speed; and the lamination bonding is second to none, maintaining polymer melt temperatures for quality adhesion and uniformity. This is all made possible by proven technology and electrical systems. We have certainly lived up to Davis-Standard’s excellent reputation for quality in offering a system such as this that addresses price and performance on a global scale.”

For more information about the dsX flex-pack, contact Rick Keller at rkeller@davis-standard.com.