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Film

BMX 2 Series

Engineered for stretch film applications up to 3 meters (10 feet) but can be adapted for winding of other applications with modifications to the lay-on system and web path. The winding system is a modular design incorporating the roll changer, turret, PLC and indexing servo controller into one package providing easy installation and stable operation at a high line speed. The single pivoting shaft design allows for manual or automatic roll removal and re-coring allowing for 45-second cycle times on hand wrap applications.

 

BMW S4 Series

Engineered to improve efficiencies for hand wrap and stretch film production. This winder is offered in two configurations; one with bleed trim (BT) for flexibility in winding roll sets and one with bleed trim less (BTL) for dedicated six up winding. The bleed trim less configuration reduces the cost of offline equipment and increases operations efficiency by up to 8 percent compared with conventional center support machines. This winder features an integrated automatic core and roll handling system and capabilities for producing six-up rolls on a 25-second cycle time, roll change to roll change. Based on upstream capabilities and 80 percent line uptime, the BMW S4 can produce up to 2,700 roll sets.

The BMW S4 is designed as a four spindle surface/center winder with center core shaft supports. This arrangement in conjunction with continuous, dual-surface-driven lay-on rolls enables production of "flat-tail" film rolls. Flat-tail rolls are wound from the top side of the web (the side against the chill roll) into the roll to produce inline-slit films that are virtually scrap-free from the core to the last wrap for both hand and machine wrap stretch films.

 

BMX 2x Series

Ideal for winding stretch film wrap up to 4.2 or 4.8 meters (14 or 16 feet). The winding system provides a European compact modular design incorporating the roll changer, two side-by-side turret assemblies, PLC and indexing servo controller into one package providing easy installation and stable operation at high line speeds. Automatic roll removal and re-coring is offered as an option. Other features include rigid core shaft supports, easy start bleed trim assemblies, and an isolation pull roll.

 

BMW 2 Dual Pivot Series

Engineered for stretch film applications of 4.3 and 4.8 meters (14 and 16 feet). This machine series is a cost effective solution incorporating a single turret assembly compared to other machines which utilize two separate turret assemblies. The winding system is a modular design incorporating the roll changer, turret, PLC, and indexing servo controller into one package providing easy installation and stable operation at high line speed. The dual pivoting shaft design allows for manual roll removal or optional automatic roll removal and re-coring on the 4.3 meter (14 ft.) configuration allowing for 50 second cycle times on hand wrap applications. Both configurations can be mounted on linear slides allowing the winder to side shift for slit lane width changes.

 

Combi Cast Systems

Pre-engineered, modular system built for bleed trim slitting of packaging films (i.e. cheese packaging, candy wrap, and bread bags). This machine is capable of diameters up to 42 inches (1,066mm) and web widths to 120 inches (3,048mm). Depending on the application, this machine can be fitted with either a QFP stand alone turret or robotic winder.

 

600 Series

Pre-engineered, modular system for in-line slitting of embossed films such as diaper, hygienic, breathable films, and non wovens. This machine is capable of diameters up to 60 inches (1,524mm) and web widths to 140 inches (3,556mm). Depending on the application, this machine can be fitted with either a QFP stand alone turret or robotic winder. Web path and idler construction through the roll changer allows for wrinkle free web conveyance. Spreading of the slit lanes is done via a dual driven spreader system located as close as possible to the winding spindle to eliminate interweaving.

 

QFP Systems

Built for efficiency and profitability for rolls 50 inches (1,270mm) in diameter and below. These pre-engineered systems are delivered wired, piped, and tested for more efficient start-ups and to minimize costs. Shafted or shaftless versions are available to accommodate a variety of applications including solution coating, extrusion coating, flat and embossed films, non-wovens, CPP, and BOPP films. The QFP is available in three sizes: 30-inch and 42-inch (762mm and 1,066mm) diameter models for rolls up to 3,000 pounds or 1,360 kg (Model 20); and a 50-inch (1,270mm) diameter model for rolls up to 5,000 pounds or 2,268 kg (Model 30). Pre-engineered models are available in widths up to 120 inches (3,048mm). All models have a maximum speed of 2,000 fpm (610 mpm).

 

C-Horizon Series

Engineered specifically for CPP films. It is built with several advantages including static edge control for winding light tensions at large diameters without telescoping, and a turntable bearing with an external gear for heavy mill rolls. The Series C has a tension range of 1.8 to 4.55 kg per meter (4 to 10 lbs/m), a width range of 3.0 to 5.3 meters (10 to 17 feet), a diameter of 800 to 1,200mm (31.5 to 47 inches), and is capable of speeds from 30 to 300 mpm (98 to 980 fpm).

 

General Purpose Blown Film Turret Winders: Models 1000, 1050, 1100, 1150, 1480, 1580

The GP Series blown film winders incorporate a modular design for multiple configurations. These winders are capable of 24, 30, 40 and 48-inch (600 to 1,200mm) diameter rolls in a wide range of widths in 10-inch (254mm) increments. Both the duplex (stacked) models (1050 and 1150) and single turret models (1000, 1100, 1480 and 1580) are equipped with dancer tension controls and pivoting lay-on assemblies as well as manual and/or automatic transfers for maximum flexibility. The duplex models also include an integral lower nip and slitter unit.

 

Horizon Series Blown Film Turret Winders: Models 1200, 1250, 1400, 1450, 1500, 1600

The Horizon Series winders feature a modular design for multiple configurations, and are capable of 24-inch (610mm), 30-inch (762mm), 40-inch (1,016mm) and 48-inch (1,200mm) roll diameters in a range of widths in 10-inch (254mm) increments. These winders feature a linear horizontal lay-on roll that makes contact with the winding roll parallel to the floor, which provides precise control of the lay-on pressure. Single turret models include the model 1200, 1400, 1500 and 1600. Duplex (stacked) models include the 1250 and 1450 models with a 24 and 30-inch (600 and 760mm) roll capability.

 

Model PAC 50 Winder

Capable of 50-inch (1,270mm) roll diameters and features a pneumatically actuated assembly that loads the winding roll horizontally against the winding drum through roll build-up. An optional unloading assembly is available to lower the finished roll to the floor. The PAC 50 pivots the winding roll through a hydraulically operated pressure arm assembly to control a force range between the large winding drum and the winding roll of the film during build-up. Additionally, the PAC 50 can be equipped with a center drive for heavy slippery materials.

 

Model PAC 60 Winder

Ideal for building large rolls for operations where the film is either converted into a lamination or into bags or sacks off-line. This winder enables converters to wind 60-inch (1,524mm) diameter rolls on 6-inch (152mm) cores at speeds up to 600 fpm (183 mpm). It features lay-on pressure control to prevent blocking at the core which is made possible via a hydraulic control circuit and transducers utilizing a pressure feedback circuit to consistently maintain lay-on pressure.

 

Model 1700 Series

Designed for speeds up to 600 fpm (183 mpm) to wind rolls up to 12 inches (300mm) in diameter on 3-inch (75mm) cores. It features adhesiveless automatic cut/transfer as well as cantilevered swing-out shafts for easy roll removal.

 

Model 1650 Series

Based on technology for wide width cast film applications, the Model 1650 winder is capable of winding film in widths up to 150 inches (3,810mm) using 3-inch (75mm) shafts. It is also capable of shaftless winding on cores 40 to 140 inches (1,016mm to 3,556mm) wide; a unique capability for winders of this type. For added versatility, the Model 1650 is equipped to handle folded, gusseted tubing and in-line slit sheet on the same winder.

 

Agricultural Film Winder

This winder is a single turret winder with dancer tension control and AC drives. The primary advantage of this design is that it features a servo driven shear type knife assembly that cuts through multiple folded layers of heavy film. It can be run in shafted or shaftless mode with moveable turret arms using cardboard cores for a small roll, high frequency changeover operation. Speeds are typically in the 150 fpm (46 mpm) range, but can go as high as 300 fpm (92 mpm) with a maximum roll diameter of 24 inches (600mm).

 

SLC Series

The SLC Series of surface winders provide a high capacity winding solution spanning an extremely wide range of applications. Widths from 40 to 130 inches (1,016 to 3,302mm) are available. Roll diameters of up to 60 inches (1,500mm) are available on the SLC 1000 along with integral nip and roll unloading. A full range of options cover high speed operations, center drives and shaft handling.

 

TEC-2 Winder

The revolutionary design of the TEC-2 simplifies center winders by eliminating the turret. The lay-on roll moves between stationary shafts for quick cut/transfers. Additionally, the TEC-2 can be outfitted to comply with ergonomic requirements by integrating a swing-out hoist shaft extraction and roll-handling unit that reduces operator lifting requirements. The overhead hoist shaft pivots the roll out of the winder and a shaft puller removes the roll, eliminating the operator's need to lift. In addition to the roll unloading capabilities, this winder is a compact, low-cost alternative for processors.